10-Q 1 nvl-2014093010q.htm 10-Q NVL-2014.09.30 10Q


UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549 
Form 10-Q
(Mark One)
ý
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the quarterly period ended September 30, 2014
Or
¨
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the transition period from            to            
Commission file number: 001-32312
Novelis Inc.
(Exact name of registrant as specified in its charter) 
Canada
 
98-0442987
(State or other jurisdiction of
incorporation or organization)
 
(I.R.S. Employer
Identification Number)
 
 
3560 Lenox Road, Suite 2000
Atlanta, Georgia
 
30326
(Address of principal executive offices)
 
(Zip Code)
Telephone: (404) 760-4000
(Registrant’s telephone number, including area code) 
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes  ý    No  ¨
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).     Yes  ý    No  ¨
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer
¨
 
Accelerated filer
¨
 
 
 
 
 
Non-accelerated filer
ý
(Do not check if a smaller reporting company)
Smaller reporting company
¨
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).    Yes  ¨    No  ý
As of November 7, 2014, the registrant had 1,000 shares of common stock, no par value, outstanding. All of the registrant’s outstanding shares were held indirectly by Hindalco Industries Ltd., the registrant’s parent company.





Novelis Inc.
TABLE OF CONTENTS
 


2



PART I. FINANCIAL INFORMATION
Item 1. Financial Statements (unaudited)
Novelis Inc.
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS (unaudited)
(in millions)
 
Three Months Ended September 30,
 
Six Months Ended September 30,
 
2014
 
2013
 
2014
 
2013
Net sales
$
2,831

 
$
2,414

 
$
5,511

 
$
4,815

Cost of goods sold (exclusive of depreciation and amortization)
2,483

 
2,074

 
4,812

 
4,172

Selling, general and administrative expenses
103

 
109

 
211

 
229

Depreciation and amortization
90

 
79

 
179

 
156

Research and development expenses
12

 
12

 
24

 
22

Interest expense and amortization of debt issuance costs
82

 
75

 
163

 
151

Gain on assets held for sale

 

 
(11
)
 

Restructuring and impairment, net
7

 
18

 
13

 
27

Equity in net loss of non-consolidated affiliates

 
3

 
2

 
7

Other expense (income), net
18

 
(5
)
 
23

 
(15
)
 
2,795

 
2,365

 
5,416

 
4,749

Income before income taxes
36

 
49

 
95

 
66

Income tax (benefit) provision
(2
)
 
26

 
22

 
29

Net income
38

 
23

 
73

 
37

Net income attributable to noncontrolling interests

 

 

 

Net income attributable to our common shareholder
$
38

 
$
23

 
$
73

 
$
37

See accompanying notes to the condensed consolidated financial statements.


3



Novelis Inc.
CONDENSED CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME (LOSS) (unaudited)
(in millions)
 
 
Three Months Ended September 30, 2014
 
Three Months Ended September 30, 2013
 
Attributable to
Our Common
Shareholder
 
Attributable to
Noncontrolling
Interests
 
Total
 
Attributable to
Our Common
Shareholder
 
Attributable to
Noncontrolling
Interests
 
Total
Net income
$
38

 
$

 
$
38

 
$
23

 
$

 
$
23

Other comprehensive (loss) income:
 
 
 
 
 
 
 
 
 
 
 
Currency translation adjustment
(131
)
 
(2
)
 
(133
)
 
94

 
(1
)
 
93

Net change in fair value of effective portion of cash flow hedges
(7
)
 

 
(7
)
 
3

 

 
3

Net change in pension and other benefits
10

 

 
10

 
97

 

 
97

Other comprehensive (loss) income before income tax effect
(128
)
 
(2
)
 
(130
)
 
194

 
(1
)
 
193

Income tax provision related to items of other comprehensive (loss) income
6

 

 
6

 
32

 

 
32

Other comprehensive (loss) income, net of tax
(134
)
 
(2
)
 
(136
)
 
162

 
(1
)
 
161

Comprehensive (loss) income
$
(96
)
 
$
(2
)
 
$
(98
)
 
$
185

 
$
(1
)
 
$
184

 
 
 
 
 
 
 
 
 
 
 
 
 
 
Six Months Ended September 30, 2014
 
Six Months Ended September 30, 2013
 
Attributable to
Our Common
Shareholder
 
Attributable to
Noncontrolling
Interests
 
Total
 
Attributable to
Our Common
Shareholder
 
Attributable to
Noncontrolling
Interests
 
Total
Net income
$
73

 
$

 
$
73

 
$
37

 
$

 
$
37

Other comprehensive (loss) income:
 
 
 
 
 
 
 
 
 
 
 
Currency translation adjustment
(105
)
 
(1
)
 
(106
)
 
92

 
(2
)
 
90

Net change in fair value of effective portion of cash flow hedges
6

 

 
6

 
(43
)
 

 
(43
)
Net change in pension and other benefits
(3
)
 

 
(3
)
 
103

 

 
103

Other comprehensive (loss) income before income tax effect
(102
)
 
(1
)
 
(103
)
 
152

 
(2
)
 
150

Income tax provision related to items of other comprehensive (loss) income
1

 

 
1

 
32

 

 
32

Other comprehensive (loss) income, net of tax
(103
)
 
(1
)
 
(104
)
 
120

 
(2
)
 
118

Comprehensive (loss) income
$
(30
)
 
$
(1
)
 
$
(31
)
 
$
157

 
$
(2
)
 
$
155

See accompanying notes to the condensed consolidated financial statements.

4



Novelis Inc.
CONDENSED CONSOLIDATED BALANCE SHEETS (unaudited)
(in millions, except number of shares)
 
September 30,
2014
 
March 31,
2014
ASSETS
 
 
 
Current assets
 
 
 
Cash and cash equivalents
$
326

 
$
509

Accounts receivable, net
 
 
 
— third parties (net of uncollectible accounts of $4 as of September 30, 2014 and March 31, 2014)
1,518

 
1,382

— related parties
60

 
54

Inventories
1,504

 
1,173

Prepaid expenses and other current assets
124

 
101

Fair value of derivative instruments
79

 
51

Deferred income tax assets
76

 
101

Assets held for sale
73

 
102

Total current assets
3,760

 
3,473

Property, plant and equipment, net
3,535

 
3,513

Goodwill
608

 
611

Intangible assets, net
611

 
640

Investment in and advances to non–consolidated affiliates
560

 
612

Deferred income tax assets
77

 
80

Other long–term assets
 
 
 
— third parties
160

 
173

— related parties
10

 
12

Total assets
$
9,321

 
$
9,114

LIABILITIES AND SHAREHOLDER’S EQUITY
 
 
 
Current liabilities
 
 
 
Current portion of long–term debt
$
92

 
$
92

Short–term borrowings
1,044

 
723

Accounts payable
 
 
 
— third parties
1,643

 
1,418

— related parties
53

 
53

Fair value of derivative instruments
96

 
60

Accrued expenses and other current liabilities
 
 
 
— third parties
556

 
547

— related party

 
250

Deferred income tax liabilities
48

 
16

Liabilities held for sale

 
11

Total current liabilities
3,532

 
3,170

Long–term debt, net of current portion
4,340

 
4,359

Deferred income tax liabilities
344

 
425

Accrued postretirement benefits
612

 
621

Other long–term liabilities
256

 
271

Total liabilities
9,084

 
8,846

Commitments and contingencies

 

Shareholder’s equity
 
 
 
Common stock, no par value; unlimited number of shares authorized; 1,000 shares issued and outstanding as of September 30, 2014 and March 31, 2014

 

Additional paid–in capital
1,404

 
1,404

Accumulated deficit
(1,000
)
 
(1,073
)
Accumulated other comprehensive loss
(194
)
 
(91
)
Total equity of our common shareholder
210

 
240

Noncontrolling interests
27

 
28

Total equity
237

 
268

Total liabilities and equity
$
9,321

 
$
9,114

See accompanying notes to the condensed consolidated financial statements.

5



Novelis Inc.
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS (unaudited)
(in millions)
 
Six Months Ended September 30,
 
2014
 
2013
OPERATING ACTIVITIES
 
 
 
Net income
$
73

 
$
37

Adjustments to determine net cash (used in) provided by operating activities:
 
 
 
Depreciation and amortization
179

 
156

Loss on unrealized derivatives and other realized derivatives in investing activities, net
14

 
14

Gain on assets held for sale
(11
)
 

Deferred income taxes
(18
)
 
(20
)
Amortization of fair value adjustments
6

 
6

Equity in net loss of non–consolidated affiliates
2

 
7

(Gain) loss on foreign exchange remeasurement of debt
(3
)
 
2

Loss on sale of assets
3

 
2

Impairment charges

 
8

Amortization of debt issuance costs and carrying value adjustment
13

 
13

Other, net
(1
)
 
(2
)
Changes in assets and liabilities including assets and liabilities held for sale (net of effects from divestitures):
 
 
 
Accounts receivable
(187
)
 
163

Inventories
(369
)
 
20

Accounts payable
295

 
(213
)
Other current assets
(29
)
 
39

Other current liabilities
27

 
10

Other noncurrent assets
(2
)
 
(6
)
Other noncurrent liabilities
(5
)
 
12

Net cash (used in) provided by operating activities
(13
)
 
248

INVESTING ACTIVITIES
 
 
 
Capital expenditures
(264
)
 
(365
)
Proceeds from sales of assets, net of transaction fees
34

 

Proceeds from the sale of assets, related party, net of transaction fees

 
8

Outflows from investments in and advances to non–consolidated affiliates, net
(11
)
 

Proceeds from settlement of other undesignated derivative instruments, net
3

 
6

Net cash used in investing activities
(238
)
 
(351
)
FINANCING ACTIVITIES
 
 
 
Proceeds from issuance of long-term and short-term borrowings
198

 
76

Principal payments of long-term and short-term borrowings
(126
)
 
(59
)
Revolving credit facilities and other, net
248

 
131

Return of capital to our common shareholder
(250
)
 

Dividends, noncontrolling interest
(1
)
 

Debt issuance costs

 
(8
)
Net cash provided by financing activities
69

 
140

Net (decrease) increase in cash and cash equivalents
(182
)
 
37

Effect of exchange rate changes on cash
(1
)
 

Cash and cash equivalents — beginning of period
509

 
301

Cash and cash equivalents — end of period
$
326

 
$
338


See accompanying notes to the condensed consolidated financial statements.

6



Novelis Inc.
CONDENSED CONSOLIDATED STATEMENT OF EQUITY (unaudited)
(in millions, except number of shares)
 
 
Equity of our Common Shareholder
 
 
 
 
 
Common Stock
 
Additional
Paid-in Capital
 
Accumulated Deficit
 
Accumulated
Other
Comprehensive
Income (Loss) (AOCI)
 
Non-
controlling Interests
 
Total Equity
 
Shares
 
Amount
Balance as of March 31, 2014
1,000

 
$

 
$
1,404

 
$
(1,073
)
 
$
(91
)
 
$
28

 
$
268

Net income attributable to our common shareholder

 

 

 
73

 

 

 
73

Net income attributable to noncontrolling interests

 

 

 

 

 

 

Currency translation adjustment, net of tax provision of $ — included in AOCI

 

 

 

 
(105
)
 
(1
)
 
(106
)
Change in fair value of effective portion of cash flow hedges, net of tax provision of $(5) included in AOCI

 

 

 

 
1

 

 
1

Change in pension and other benefits, net of tax benefit of $4 included in AOCI

 

 

 

 
1

 

 
1

Balance as of September 30, 2014
1,000

 
$

 
$
1,404

 
$
(1,000
)
 
$
(194
)
 
$
27

 
$
237

See accompanying notes to the condensed consolidated financial statements.


7

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited)




1.    BUSINESS AND SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES
References herein to “Novelis,” the “Company,” “we,” “our,” or “us” refer to Novelis Inc. and its subsidiaries unless the context specifically indicates otherwise. References herein to “Hindalco” refer to Hindalco Industries Limited, our indirect parent company. Hindalco acquired Novelis in May 2007, through its indirect wholly-owned subsidiary, AV Metals Inc., our direct parent company.
Organization and Description of Business
We produce aluminum sheet and light gauge products for use in the packaging market, which includes beverage and food can and foil products, as well as for use in the automotive, electronics, architectural, transportation and industrial product markets. We also have recycling operations in many of our plants to recycle post-consumer aluminum, such as used-beverage cans (UBCs) and post-industrial aluminum, such as class scrap. As of September 30, 2014, we had manufacturing operations in eleven countries on four continents: North America, South America, Asia and Europe; through 26 operating facilities, including recycling operations in eleven of these plants. In addition to aluminum rolled products plants, our South American businesses include primary aluminum smelting and power generation facilities. On October 16, 2014, we announced that Novelis will close its remaining smelting facilities by the end of calendar year 2014. Additionally, as of September 30, 2014, the previously announced sales of our power generation assets are pending regulatory approval.
The accompanying unaudited condensed consolidated financial statements should be read in conjunction with our audited consolidated financial statements and accompanying notes in our Annual Report on Form 10-K for the year ended March 31, 2014 filed with the United States Securities and Exchange Commission (SEC) on May 16, 2014. Management believes that all adjustments necessary for the fair statement of results, consisting of normally recurring items, have been included in the unaudited condensed consolidated financial statements for the interim periods presented.
Consolidation Policy
Our condensed consolidated financial statements include the assets, liabilities, revenues and expenses of all wholly-owned subsidiaries and majority-owned subsidiaries over which we exercise control and entities in which we have a controlling financial interest or are deemed to be the primary beneficiary. We eliminate all significant intercompany accounts and transactions from our condensed consolidated financial statements.
We use the equity method to account for our investments in entities that we do not control, but where we have the ability to exercise significant influence over operating and financial policies. Consolidated “Net income attributable to our common shareholder” includes our share of net income (loss) of these entities. The difference between consolidation and the equity method impacts certain of our financial ratios because of the presentation of the detailed line items reported in the consolidated financial statements for consolidated entities, compared to a two-line presentation of "Investment in and advances to non–consolidated affiliates" and "Equity in net loss of non-consolidated affiliates."
Use of Estimates and Assumptions
The preparation of our condensed consolidated financial statements in conformity with accounting principles generally accepted in the United States of America (GAAP) requires us to make estimates and assumptions. These estimates and assumptions affect the reported amounts of assets and liabilities and the disclosures of contingent assets and liabilities as of the date of the financial statements, and the reported amounts of revenues and expenses during the reporting periods. The principal areas of judgment relate to (1) the fair value of derivative financial instruments; (2) impairment of goodwill; (3) impairment of long lived assets and other intangible assets; (4) impairment of and assessment of consolidation of equity investments; (5) actuarial assumptions related to pension and other postretirement benefit plans; (6) tax uncertainties and valuation allowances; and (7) assessment of loss contingencies, including environmental and litigation liabilities. Future events and their effects cannot be predicted with certainty, and accordingly, our accounting estimates require the exercise of judgment. The accounting estimates used in the preparation of our condensed consolidated financial statements will change as new events occur, as more experience is acquired, as additional information is obtained and as our operating environment changes. We evaluate and update our assumptions and estimates on an ongoing basis and may employ outside experts to assist in our evaluations. Actual results could differ from our estimates.


8

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

Recently Adopted Accounting Standards
Effective for the first quarter of fiscal 2015, we adopted Financial Accounting Standards Board ASU No. 2013-11, Income Taxes (Topic 740): Presentation of an Unrecognized Tax Benefit When a Net Operating Loss Carryforward, a Similar Tax Loss, or a Tax Credit Carryforward Exists. The amendments in this update provide guidance on the presentation of unrecognized tax benefits and will better reflect the manner in which an entity would settle, at the reporting date, any additional income taxes that would result from the disallowance of a tax position when net operating loss carryforwards, similar tax losses, or tax credit carryforwards exist. The adoption of this standard had an insignificant impact on our condensed consolidated financial position.
Recently Issued Accounting Standards    
In March 2013, the FASB issued ASU No. 2013-05, Foreign Currency Matters (Topic 830): Parent's Accounting for the Cumulative Translation Adjustment upon Derecognition of Certain Subsidiaries or Groups of Assets within a Foreign Entity or of an Investment in a Foreign Entity. The amendments in this update provide clarification regarding the release of a cumulative translation adjustment into net income when a parent either sells a part or all of its investment in a foreign entity or no longer holds a controlling financial interest in a subsidiary or group of assets within a foreign entity. The guidance will be effective for annual reporting periods beginning after December 15, 2014, and interim periods within those annual periods. We will adopt this standard prospectively in our first quarter ending June 30, 2015 and our current accounting policies comply with this guidance. Therefore, this will not have a material impact to our historical financial statements.
In April 2014, the FASB issued ASU No. 2014-08, Presentation of Financial Statements (Topic 205) and Property, Plant, and Equipment (Topic 360): Reporting Discontinued Operations and Disclosures of Disposals of Components of an Entity. The amendments in this update change the criteria for determining which disposals can be presented as discontinued operations and modify related disclosure requirements. Under the revised standard, a discontinued operation is (1) a component of an entity or group of components that has been disposed of by sale, disposed of other than by sale or is classified as held for sale that represents a strategic shift that has or will have a major effect on an entity’s operations and financial results or (2) an acquired business or nonprofit activity that is classified as held for sale on the date of the acquisition. The guidance is effective for annual periods beginning on or after December 15, 2014 and interim periods within that year. The guidance will be applied prospectively. Early adoption is permitted but only for disposals (or classifications as held for sale) that have not been reported in financial statements previously issued or available for issue. We will adopt this standard prospectively in our first quarter ending June 30, 2015 on future disposals. The accounting treatment and classification of future disposals under this new standard could differ from our current treatment and classification of disposals in our current consolidated financial statements.
In May 2014, the FASB issued ASU 2014-09, Revenue from Contracts with Customers (ASC 606), which, when effective, will supersede the guidance in former ASC 605, Revenue Recognition. The new guidance requires entities to recognize revenue based on the transfer of promised goods or services to customers in an amount that reflects the consideration to which the entity expects to be entitled in exchange for those goods or services. The guidance is effective for annual periods beginning after December 15, 2016 and interim periods within that year. Early adoption is not permitted. We will adopt this standard in our first quarter ending June 30, 2017. We are currently evaluating the impact of this standard on our consolidated financial position and results of operations.
In August 2014, the FASB issued ASU 2014-15, Presentation of Financial Statements - Going Concern (Subtopic 205-40): Disclosure of Uncertainties about an Entity's Ability to Continue as a Going Concern, which requires management of the Company to evaluate whether there is substantial doubt about the Company's ability to continue as a going concern. The amendments in this update are effective for the annual period ending after December 15, 2016, and for annual periods and interim periods thereafter. Early adoption is permitted. We do not expect this standard to have an impact on the Company's consolidated financial statements upon adoption.
 


9

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

2.    RESTRUCTURING AND IMPAIRMENT
“Restructuring and impairment, net” for the six months ended September 30, 2014 and 2013 was $13 million and $27 million, respectively.
The following table summarizes our restructuring liability activity and other impairment charges (in millions). 
 
 
 
Total restructuring
liabilities
 
Other restructuring charges
(A)
 
Total restructuring charges
 
Other impairments (B)
 
Total
restructuring 
and impairments, net
Balance as of March 31, 2014
 
$
47

 
 
 
 
 
 
 
 
Expenses
 
14

 
$
(1
)
 
$
13

 
$

 
$
13

Cash payments
 
(11
)
 
 
 
 
 
 
 
 
Foreign currency translation and other
 
(2
)
 
 
 
 
 
 
 
 
Balance as of September 30, 2014
 
$
48

 
 
 
 
 
 
 
 
(A)
Other restructuring charges include period expenses and reversals that were not recorded through the restructuring liability.
(B)
Other impairment charges not related to a restructuring activity.
As of September 30, 2014, $25 million of restructuring liabilities was classified as short-term and was included in "Accrued expenses and other current liabilities" and $23 million was classified as long-term and was included in "Other long-term liabilities" on our condensed consolidated balance sheet.

10

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)


North America
    
The following table summarizes our restructuring activity for the North America segment by plan (in millions).
 
 
 
Six Months Ended September 30,
 
Year Ended March 31,
 
Prior to April 1,
 
 
 
2014
 
2014
 
2013
Restructuring charges - North America
 
 
 
 
 
 
Saguenay Plant Closure:
 
 
 
 
 
 
 
Severance
 
$

 
$

 
$
5

 
Fixed asset impairment (A)
 

 

 
28

 
Other exit related costs
 
1

 
1

 

 
Period expenses (A)
 

 
1

 
3

 
 
 
 
 
 
 
 
Relocation of R&D operations to Kennesaw, Georgia
 
 
 
 
 
 
 
Severance
 

 
1

 
11

 
Relocation costs
 

 
1

 

 
Period expenses (A)
 

 
1

 

Total restructuring charges - North America
 
$
1

 
$
5

 
$
47

 
 
 
 
 
 
 
 
 Restructuring payments - North America
 
 
 
 
 
 
 
Severance
 
$

 
$
(4
)
 
 
 
Other
 
(1
)
 
(2
)
 
 
Total restructuring payments - North America
 
$
(1
)
 
$
(6
)
 
 

(A)     These charges were not recorded through the restructuring liability.

In fiscal 2012, we closed our Saguenay Works facility and relocated our North America research and development operations to a new global research and technology facility in Kennesaw, Georgia. As of September 30, 2014, the restructuring liability for the North America segment was $4 million, which relates to $3 million of severance charges and $1 million of other exit related costs.

11

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)



Europe

The following table summarizes our restructuring activity for the Europe segment by plan (in millions).
 
 
Six Months Ended September 30,
 
Year Ended March 31,
 
Prior to April 1,
 
 
2014
 
2014
 
2013
Restructuring charges - Europe
 
 
 
 
 
Business optimization
 
 
 
 
 
 
Severance
$
4

 
$
26

 
$
16

 
Pension settlement loss (A)

 
1

 

Total restructuring charges - Europe
$
4

 
$
27

 
$
16

 
 
 
 
 
 
Restructuring payments - Europe
 
 
 
 
 
 
Severance
$
(9
)
 
$
(18
)
 
 
 
Other

 
(1
)
 
 
Total restructuring payments - Europe
$
(9
)
 
$
(19
)
 
 
 
 
 
 
 
 
 
Foreign currency translation and other - Europe
 
 
 
 
 
 
Severance
$
(1
)
 
$

 
 
Total foreign currency translation and other - Europe
$
(1
)
 
$

 
 

(A)     These charges were not recorded through the restructuring liability.

The business optimization actions include the shutdown of facilities, staff rationalization and other activities to optimize our business in Europe. As of September 30, 2014, the restructuring liability for the Europe segment was $12 million and relates to $11 million of severance charges and $1 million of other costs.

12

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

South America
The following table summarizes our restructuring activity for the South America segment by plan (in millions).
 
 
Six Months Ended September 30,
 
Year Ended March 31,
 
Prior to April 1,
 
 
2014
 
2014
 
2013
Restructuring charges - South America
 
 
 
 
 
Non-core assets
 
 
 
 
 
 
Severance
$

 
$
2

 
$
3

 
Asset impairments (A)

 

 
1

 
Contract termination and other
1

 
1

 
5

 
Environmental charges
6

 
16

 

 
 
 
 
 
 
 
Aratu plant closure
 
 
 
 
 
 
Severance

 

 
7

 
Asset impairments (A)

 

 
7

 
Other exit costs
1

 

 
6

Total restructuring charges - South America
$
8

 
$
19

 
$
29

 
 
 
 
 
 
 
Restructuring payments - South America
 
 
 
 
 
 
Severance
$

 
$
(4
)
 
 
 
Other
(1
)
 
(4
)
 
 
Total restructuring payments - South America
$
(1
)
 
$
(8
)
 
 
 
 
 
 
 
 
 
Foreign currency translation and other - South America
 
 
 
 
 
 
Other
$
(1
)
 
$

 
 
Total foreign currency translation and other - South America
$
(1
)
 
$

 
 
    
(A)     These charges were not recorded through the restructuring liability.
As of September 30, 2014, the restructuring liability for the South America segment was $31 million and relates to $23 million of environmental charges, $6 million of certain labor related charges and $2 million of other exit related costs.
The non-core asset charges, including the shut down of one of our primary aluminum smelter lines in Ouro Preto, Brazil, were recorded as we take steps in aligning our global strategy on the premium markets of beverage cans, automobiles and specialty products. In fiscal 2011, we closed our primary aluminum smelter in Aratu, Brazil.
On October 16, 2014, we announced the closure of our remaining smelter in Ouro Preto, Brazil, by the end of calendar year 2014. This decision was made in an effort to further align our global sustainability strategy, as we work towards our goal of having a higher recycled content in our products. Certain charges associated with this closure are reflected within the "Environmental charges" line item above. We anticipate additional restructuring charges related to this event to be incurred during the second half of fiscal 2015, primarily in the form of employee severance costs.
For further information on environmental charges see, Note 16 – Commitments and Contingencies.


13

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)


Corporate

The following table summarizes our restructuring activity for our Corporate operations by plan (in millions).
 
 
Six Months Ended September 30,
 
Year Ended March 31,
 
Prior to April 1,
 
 
2014
 
2014
 
2013
Restructuring charges - Corporate
 
 
 
 
 
Relocation costs of global headquarters
$

 
$

 
$
5

 
 
 
 
 
 
 
Restructuring payments - Corporate
 
 
 
 
 
 
Lease Termination Costs
$

 
$
(1
)
 
 
Total restructuring payments - Corporate
$

 
$
(1
)
 
 
    
The relocation costs relate to lease termination costs incurred in the relocation of our global headquarters to a new facility in Atlanta, Georgia and contract termination fees. As of September 30, 2014, the restructuring liability for the Corporate segment was $1 million.
 


14

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

3.    INVENTORIES
"Inventories" consist of the following (in millions).
 
 
September 30,
2014
 
March 31,
2014
Finished goods
$
352

 
$
259

Work in process
556

 
419

Raw materials
478

 
382

Supplies
118

 
113

Inventories
$
1,504

 
$
1,173


    

4.    ASSETS HELD FOR SALE
We are focused on capturing the global growth we see in our premium product markets of beverage can, automotive and specialties. We continually analyze our product portfolio to ensure we are focused on growing in attractive market segments. The following transactions relate to exiting certain non-core operations and are steps to align our growth strategy in the premium product markets.
In March 2014, we made a decision to sell our hydroelectric power generation operations, including our investment in the Consorcio Candonga joint venture, in Brazil. In April 2014, we entered into agreements to sell the hydroelectric generation operations and our share of the Consorcio Candonga joint venture to two separate parties. The sales are expected to take place within the next twelve months and are pending regulatory approval. The related assets of $73 million have been classified as "Assets held for sale" in our condensed consolidated balance sheet as of September 30, 2014. The estimated fair market value of the hydroelectric power assets is in excess of the net book value.
In May 2014, we recognized a $4 million "Gain on assets held for sale" in the condensed consolidated statements of operations upon receipt of a non-refundable milestone payment related to a land and mining rights sale agreement in Brazil. We expect to receive an additional $4 million within this fiscal year.
In June 2014, we sold our consumer foil operations in North America to a third party for $31 million in cash (exclusive of transaction fees). We recognized a $7 million "Gain on assets held for sale" in the condensed consolidated statements of operations in the first quarter of fiscal 2015. As of March 31, 2014, these assets and liabilities were classified as "Assets held for sale" and "Liabilities held for sale" in our condensed consolidated balance sheet.

15

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

The following table summarizes the carrying amounts of the major classes of assets and liabilities held for sale (in millions).
 
September 30,
2014
 
March 31,
2014
Assets held for sale
 
 
 
Accounts receivable
$

 
$
10

Inventories

 
15

Prepaid expenses and other current assets

 
1

Property, plant and equipment, net
33

 
37

Investment in and advances to non-consolidated affiliates
40

 
39

Total assets held for sale
$
73

 
$
102

 
 
 
 
Liabilities held for sale
 
 
 
Accounts payable
$

 
$
4

Accrued expenses and other current liabilities

 
7

Total liabilities held for sale
$

 
$
11




16

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

5.    CONSOLIDATION

Variable Interest Entities (VIE)
The entity that has a controlling financial interest in a VIE is referred to as the primary beneficiary and consolidates the VIE. An entity is deemed to have a controlling financial interest and is the primary beneficiary of a VIE if it has both the power to direct the activities of the VIE that most significantly impact the VIE’s economic performance and an obligation to absorb losses or the right to receive benefits that could potentially be significant to the VIE.
We have a joint interest in Logan Aluminum Inc. (Logan) with Tri-Arrows Aluminum Inc. (Tri-Arrows). Logan processes metal received from Novelis and Tri-Arrows and charges the respective partner a fee to cover expenses. Logan is thinly capitalized and relies on the regular reimbursement of costs and expenses by Novelis and Tri-Arrows to fund its operations. This reimbursement is considered a variable interest as it constitutes a form of financing of the activities of Logan. Other than these contractually required reimbursements, we do not provide other material support to Logan. Logan’s creditors do not have recourse to our general credit.
We have a majority voting right on Logan’s board of directors and have the ability to direct the majority of Logan’s production operations. We also have the ability to take the majority share of production and associated costs. These facts qualify Novelis as Logan’s primary beneficiary and this entity is consolidated for all periods presented. All significant intercompany transactions and balances have been eliminated.
The following table summarizes the carrying value and classification of assets and liabilities owned by the Logan joint venture and consolidated in our condensed consolidated balance sheets (in millions). There are significant other assets used in the operations of Logan that are not part of the joint venture, as they are directly owned and consolidated by Novelis or Tri-Arrows.
 
 
September 30,
2014
 
March 31,
2014
Assets
 
 
 
Current assets
 
 
 
Cash and cash equivalents
$
3

 
$
1

Accounts receivable
28

 
38

Inventories
50

 
42

Prepaid expenses and other current assets
1

 
1

Total current assets
82

 
82

Property, plant and equipment, net
13

 
14

Goodwill
12

 
12

Deferred income taxes
66

 
63

Other long-term assets
3

 
3

Total assets
$
176

 
$
174

Liabilities
 
 
 
Current liabilities
 
 
 
Accounts payable
$
23

 
$
26

Accrued expenses and other current liabilities
13

 
13

Total current liabilities
36

 
39

Accrued postretirement benefits
146

 
141

Other long-term liabilities
2

 
2

Total liabilities
$
184

 
$
182

 


17

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

6.
INVESTMENT IN AND ADVANCES TO NON-CONSOLIDATED AFFILIATES AND RELATED PARTY TRANSACTIONS

Included in the accompanying condensed consolidated financial statements are transactions and balances arising from business we conduct with our non-consolidated affiliates, which we classify as related party transactions and balances.

The following table summarizes the results of operations of our equity method affiliates in aggregate for the three months and six months ended September 30, 2014 and 2013; and the nature and amounts of significant transactions we had with our non-consolidated affiliates (in millions). The amounts in the table below are disclosed at 100% of the operating results of these affiliates.

 
Three Months Ended September 30,
 
Six Months Ended September 30,
 
2014
 
2013
 
2014
 
2013
Net sales
$
138

 
$
130

 
$
276

 
$
261

Costs and expenses related to net sales
141

 
129

 
287

 
256

(Benefit) provision for taxes on income
(3
)
 
(2
)
 
(5
)
 
2

Net income (loss)
$

 
$
3

 
$
(6
)
 
$
3

Purchase of tolling services from Aluminium Norf GmbH (Norf)
$
69

 
$
65

 
$
138

 
$
131


The following table describes the period-end account balances we had with these non-consolidated affiliates and with our indirect parent company, Hindalco, shown as related party balances in the accompanying condensed consolidated balance sheets (in millions). We had no other material related party balances with non-consolidated affiliates.
 
 
September 30,
2014
 
March 31,
2014
Accounts receivable-related parties
$
60

 
$
54

Other long-term assets-related parties
$
10

 
$
12

Accounts payable-related parties
$
53

 
$
53


We earned less than $1 million of interest income on a loan due from a non-consolidated affiliate, Aluminium Norf GmbH (Alunorf), during the six months ended September 30, 2014 and six months ended September 30, 2013. We believe collection of the full receivable from Alunorf is probable; thus no allowance for loan loss was provided for this loan as of September 30, 2014 and March 31, 2014.

We have guaranteed the indebtedness for a credit facility on behalf of Alunorf. The guarantee is limited to 50% of the outstanding debt, not to exceed 6 million euros. As of September 30, 2014, there were no amounts outstanding under our guarantee with Alunorf. We have also guaranteed the payment of early retirement benefits on behalf of Alunorf. As of September 30, 2014, this guarantee totaled $4 million (3 million euros).

Transactions with Hindalco and AV Metals Inc.
We occasionally have related party transactions with Hindalco. During the six months ended September 30, 2014 and 2013, “Net sales” were less than $1 million between Novelis and Hindalco. As of September 30, 2014 and March 31, 2014, there was $1 million in "Accounts receivable, net" outstanding related to transactions with Hindalco (included within the related party balances above).
On April 30, 2014, we paid a return of capital to our shareholder, AV Metals Inc., in the amount of $250 million, which was declared in March 2014. The $250 million return of capital was recorded as "Accrued expense and other current liabilities" as of March 31, 2014 in our condensed consolidated balance sheet.

18

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

7.    DEBT
Debt consisted of the following (in millions).
 
September 30, 2014
 
March 31, 2014
 
Interest
Rates (A)
 
Principal
 
Unamortized
Carrying  Value
Adjustments
 
 
 
Carrying
Value
 
Principal
 
Unamortized
Carrying  Value
Adjustments
 
 
 
Carrying
Value
Third party debt:
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Short term borrowings
3.67
%
 
$
1,044

 
$

 
  
 
$
1,044

 
$
723

 
$

 
  
 
$
723

Novelis Inc.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Floating rate Term Loan Facility, due March 2017
3.75
%
 
1,740

 
(16
)
 
(B) 
 
1,724

 
1,749

 
(20
)
 
(B) 
 
1,729

8.375% Senior Notes, due December 2017
8.375
%
 
1,100

 

 
  
 
1,100

 
1,100

 

 
  
 
1,100

8.75% Senior Notes, due December 2020
8.75
%
 
1,400

 

 
  
 
1,400

 
1,400

 

 
 
 
1,400

Capital lease obligations, due through July 2017
3.64
%
 
10

 

 
 
 
10

 
11

 

 
 
 
11

Novelis Korea Limited
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Loans, due December 2014 through December 2015 (KRW 162 billion)
3.34
%
 
154

 

 
  
 
154

 
155

 

 
  
 
155

Novelis Switzerland S.A.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Capital lease obligation, due through December 2019 (Swiss francs (CHF) 30 million)
7.50
%
 
31

 
(1
)
 
(C)
 
30

 
36

 
(1
)
 
(C)
 
35

Novelis do Brasil Ltda.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
BNDES loans, due February 2015 through April 2021 (BRL 25 million)
5.58
%
 
10

 
(1
)
 
(D)
 
9

 
13

 
(2
)
 
(D)
 
11

Other
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Other debt, due through December 2020
5.85
%
 
5

 

 
  
 
5

 
10

 

 
  
 
10

Total debt
 
 
5,494

 
(18
)
 
 
 
5,476

 
5,197

 
(23
)
 
 
 
5,174

Less: Short-term borrowings
 
 
(1,044
)
 

 
  
 
(1,044
)
 
(723
)
 

 
  
 
(723
)
Current portion of long term debt
 
 
(92
)
 

 
  
 
(92
)
 
(92
)
 

 
  
 
(92
)
Long-term debt, net of current portion
 
 
$
4,358

 
$
(18
)
 
 
 
$
4,340

 
$
4,382

 
$
(23
)
 
 
 
$
4,359


19

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)


(A)
Interest rates are the fixed or variable rates as specified in the debt instruments (not the effective interest rate) as of September 30, 2014, and therefore, exclude the effects of related interest rate swaps, accretion/amortization of fair value adjustments as a result of purchase accounting in connection with Hindalco's purchase of Novelis and accretion/amortization of debt issuance costs related to the debt exchange completed in fiscal 2009 and the series of refinancing transactions and additional borrowings we completed in fiscal 2011, 2012 and 2013. We present stated rates of interest because they reflect the rate at which cash will be paid for future debt service.
(B)
Debt existing at the time of Hindalco's purchase of Novelis was recorded at fair value. In connection with a series of refinancing transactions, a portion of the historical fair value adjustments was allocated to the Term Loan Facility, resulting in carrying value adjustments on this debt obligation. The unamortized carrying value also includes an issuance discount.
(C)
Debt existing at the time of Hindalco's purchase of Novelis was recorded at fair value resulting in carrying value adjustments to our capital lease obligations in Novelis Switzerland.
(D)
The unamortized carrying value includes issuance discounts related to the difference resulting from the contractual rates of interest specified in the instruments that are lower than the market rates of interest upon issuance.
Principal repayment requirements for our total debt over the next five years and thereafter (excluding unamortized carrying value adjustments and using exchange rates as of September 30, 2014 for our debt denominated in foreign currencies) are as follows (in millions).
 
As of September 30, 2014
Amount
Short-term borrowings and current portion of long-term debt due within one year
$
1,136

2 years
124

3 years
1,715

4 years
1,109

5 years
8

Thereafter
1,402

Total
$
5,494

Senior Secured Credit Facilities
     As of September 30, 2014, the senior secured credit facilities consisted of (1) a $1.7 billion four year secured term loan credit facility (Term Loan Facility) and (2) a $1.0 billion five-year asset based loan facility (ABL Revolver) which has a provision that allows the facility to be increased by an additional $500 million. The Term Loan Facility interest rate is equal to LIBOR (with a floor of 1%) plus a spread of 2.75%, at all times.
As of September 30, 2014, as noted above, our senior credit facilities included a $1.0 billion, five-year, senior secured ABL Revolver bearing an interest rate of LIBOR plus a spread of 1.75% to 2.25% plus a prime spread of 0.75% to 1.25% based on excess availability. The ABL Revolver has a provision that allows the facility to be increased by an additional $500 million. The ABL Revolver has various customary covenants, which as of September 30, 2014 included maintaining a minimum fixed charge coverage ratio of 1.25 to 1 if excess availability is less than the greater of (1) $110 million and (2) 15% of the lesser of (a) the Credit Facility and (b) the borrowing base. The fixed charge coverage ratio will be equal to the ratio of (1) (a) ABL defined EBITDA less (b) maintenance capital expenditures less (c) cash taxes; to (2) (a) interest expense plus (b) scheduled principal payments plus (c) dividends to the Company's direct holding company to pay certain taxes, operating expenses and management fees and repurchases of equity interests from employees, officers and directors. As of September 30, 2014, the maturity date of the facility was May 13, 2018, or as adjusted given certain events further described in the related amendment to the ABL Revolver. Certain of these covenants and other components of the ABL Revolver agreement changed subsequent to September 30, 2014, upon the execution of the amendment of this facility in October 2014.

    


20

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

On October 6, 2014, subsequent to the end of the second quarter of fiscal 2015, we amended and extended our ABL Revolver by entering into a $1.2 billion, five-year, senior secured ABL Revolver bearing an interest rate of LIBOR plus a spread of 1.50% to 2.00% plus a prime spread of 0.50% to 1.00% based on excess availability. However, our current Term Loan Facility limits our indebtedness under the ABL Revolver to $1.0 billion. The ABL Revolver has a provision that allows the facility to be increased by an additional $500 million. The ABL Revolver has various customary covenants including maintaining a minimum fixed charge coverage ratio of 1.25 to 1 if excess availability is less than the greater of (1) $110 million and (2) 12.5% of the lesser of (a) the maximum size of the ABL Revolver and (b) the borrowing base. The fixed charge coverage ratio will be equal to the ratio of (1) (a) ABL Revolver defined EBITDA less (b) maintenance capital expenditures less (c) cash taxes; to (2) (a) interest expense plus (b) scheduled principal payments plus (c) dividends to the Company's direct holding company to pay certain taxes, operating expenses and management fees and repurchases of equity interests from employees, officers and directors. The ABL Revolver matures on October 6, 2019; provided that, in the event that any of the Notes, the Term Loan Facility, or certain other indebtedness are outstanding (and not refinanced with a maturity date later than April 6, 2020) 90 days prior to their respective maturity dates, then the ABL Revolver will mature 90 days prior to the maturity date for the Notes, the Term Loan Facility or such other indebtedness, as applicable; unless excess availability under the ABL Revolver is at least (i) 25% of the lesser of (x) the total ABL Revolver commitment and (y) the then applicable borrowing base and (ii) 20% of the lesser of (x) the total ABL Revolver commitment and (y) the then applicable borrowing base, and a minimum fixed charged ratio test of at least 1.25 to 1 is met.
    
The senior secured credit facilities contain various affirmative covenants, including covenants with respect to our financial statements, litigation and other reporting requirements, insurance, payment of taxes, employee benefits and (subject to certain limitations) causing new subsidiaries to pledge collateral and guarantee our obligations. The senior secured credit facilities also include various customary negative covenants and events of default, including limitations on our ability to (1) make certain restricted payments, (2) incur additional indebtedness, (3) sell certain assets, (4) enter into sale and leaseback transactions, (5) make investments, loans and advances, (6) pay dividends or returns of capital and distributions beyond certain amounts, (7) engage in mergers, amalgamations or consolidations, (8) engage in certain transactions with affiliates, and (9) prepay certain indebtedness. Substantially all of our assets are pledged as collateral under the senior secured credit facilities. As of September 30, 2014, we were in compliance with the covenants in the Term Loan Facility and ABL Revolver.

Short-Term Borrowings
As of September 30, 2014, our short-term borrowings were $1,044 million, consisting of $771 million of loans under our ABL Revolver, $205 million in Novelis Brazil loans, $55 million (KRW 58 billion) in Novelis Korea loans, $10 million (VND 221 billion) in Novelis Vietnam loans and $3 million of other short-term borrowings. The weighted average interest rate on our total short-term borrowings was 3.67% as of September 30, 2014 and 3.58% as of March 31, 2014.
As of September 30, 2014, $10 million of the ABL Revolver was utilized for letters of credit, and we had $219 million in remaining availability under the ABL Revolver.
In fiscal years 2014 and 2015, Novelis Korea entered into various short-term facilities, including revolving loan facilities and committed credit lines. As of September 30, 2014, we had $189 million (KRW 199 billion) in remaining availability under these facilities.
Senior Notes
On December 17, 2010, we issued $1.1 billion in aggregate principal amount of 8.375% Senior Notes Due 2017 (the 2017 Notes) and $1.4 billion in aggregate principal amount of 8.75% Senior Notes Due 2020 (the 2020 Notes, and together with the 2017 Notes, the Notes).
The Notes contain customary covenants and events of default that will limit our ability and, in certain instances, the ability of certain of our subsidiaries to (1) incur additional debt and provide additional guarantees, (2) pay dividends or return capital beyond certain amounts and make other restricted payments, (3) create or permit certain liens, (4) make certain asset sales, (5) use the proceeds from the sales of assets and subsidiary stock, (6) create or permit restrictions on the ability of certain of the Company's subsidiaries to pay dividends or make other distributions to the Company, (7) engage in certain transactions with affiliates, (8) enter into sale and leaseback transactions, (9) designate subsidiaries as unrestricted subsidiaries and (10) consolidate, merge or transfer all or substantially all of the our assets and the assets of certain of our subsidiaries. During any future period in which either Standard & Poor's Ratings Group, Inc. or Moody's Investors Service, Inc. have assigned an investment grade credit rating to the Notes and no default or event of default under the Indenture has occurred and is continuing, most of the covenants will be suspended. As of September 30, 2014, we were in compliance with the covenants in the Notes.

21

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

Korean Bank Loans
As of September 30, 2014, Novelis Korea had $154 million (KRW 162 billion) of outstanding long-term loans with various banks, of which $62 million is due within one year. One of the loans has a fixed interest rate of 3.61% and a maturity of December 2015 and all other loans have variable interest rates with base rates tied to Korea's 91-day CD rate plus an applicable spread ranging from 0.80% to 1.41% with maturity dates ranging from December 2014 to December 2015. The weighted average interest rate is 3.34% as of September 30, 2014.
Brazil BNDES Loans
Novelis Brazil entered into loan agreements with Brazil’s National Bank for Economic and Social Development (the BNDES loans) related to the plant expansion in Pindamonhangaba, Brazil (Pinda). As of September 30, 2014, we had $10 million (BRL 25 million) outstanding under the BNDES loan agreements at a current weighted average rate of 5.58% with maturity dates of February 2015 through April 2021. As of September 30, 2014 there are $3 million of BNDES loans due within one year.
Other Long-term debt
In December 2004, we entered into a 15-year capital lease obligation with Alcan for assets in Sierre, Switzerland, which has an interest rate of 7.5% and fixed quarterly payments of CHF 1.7 million, (USD $1.8 million). As of September 30, 2014, we had $31 million (CHF 30 million) outstanding under this capital lease.
During fiscal 2013 and 2014, Novelis Inc. entered into various capital lease arrangements to upgrade and expand our information technology infrastructure. As of September 30, 2014, we had $10 million outstanding under these capital leases.
As of September 30, 2014, we had $5 million of other debt, including certain capital lease obligations, with due dates through December 2020.
Interest Rate Swaps
We use interest rate swaps to manage our exposure to changes in benchmark interest rates which impact our variable-rate debt. See Note 11- Financial Instruments and Commodity Contracts for further information about these interest rate swaps.

22

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

8.    SHARE-BASED COMPENSATION
The Company's board of directors has authorized long term incentive plans (LTIPs), under which Hindalco stock appreciation rights (Hindalco SARs), Novelis stock appreciation rights (Novelis SARs), and phantom restricted stock units (RSUs) are granted to certain executive officers and key employees.
The Hindalco SARs and Novelis SARs vest at a rate of 25% per year, subject to the achievement of an annual performance target, and expire 7 years from their original grant date. Each Hindalco SAR is to be settled in cash based on the difference between the market value of one Hindalco share on the date of grant and the market value on the date of exercise. Each Novelis SAR is to be settled in cash based on the difference between the fair value of one Novelis phantom share on the original date of grant and the fair value of a phantom share on the date of exercise. The amount of cash paid to settle Hindalco SARs and Novelis SARs are limited to two and a half or three times the target payout depending on the plan year. The Hindalco SARs and Novelis SARs do not transfer any shareholder rights in Hindalco or Novelis to a participant. The Hindalco SARs and Novelis SARs are classified as liability awards and are remeasured at fair value each reporting period until the SARs are settled.
The performance criterion for vesting of both the Hindalco SARs and Novelis SARs is based on the actual overall Novelis operating EBITDA compared to the target established and approved each fiscal year. The minimum threshold for vesting each year is 75% of each annual target operating EBITDA. Given that the performance criterion is based on an earnings target in a future period for each fiscal year, the grant date of the awards for accounting purposes is generally not established until the performance criterion has been defined.
The RSUs vest in full three years from the grant date, subject to continued employment with the Company, but are not subject to performance criteria. Each RSU is to be settled in cash equal to the market value of one Hindalco share. The payout on the RSUs is limited to three times the market value of one Hindalco share measured on the original date of grant. The RSUs are classified as liability awards and expensed over the requisite service period (three years) based on the Hindalco stock price as of each balance sheet date.
On May 13, 2013, the Company's board of directors amended the long-term incentive plans for fiscal years 2010 - 2013 (FY 2010 Plan), fiscal years 2011- 2014 (FY 2011 Plan), fiscal years 2012 - 2015 (FY 2012 Plan) and fiscal years 2013 - 2016 (FY 2013 Plan). The amendment gave each participant the option to cancel a portion of their outstanding Hindalco SARs for a lump-sum cash payment and/or the issuance of new Novelis SARs. The remaining Hindalco SARs and the new Novelis SARs continue to vest according to the terms and conditions of the original grant.
Total compensation expense related to Hindalco SARs, Novelis SARs, and RSUs under the plans for the respective periods is presented in the table below (in millions). These amounts are included in “Selling, general and administrative expenses” or "Cost of goods sold (exclusive of depreciation and amortization)" in our condensed consolidated statements of operations. As the performance criteria for fiscal years 2016, 2017 and 2018 have not yet been established, measurement periods for Hindalco SARs and Novelis SARs relating to those periods have not yet commenced. As a result, only compensation expense for vested and current year Hindalco SARs and Novelis SARs has been recorded.

 
 
Three Months Ended September 30,
 
Six Months Ended September 30,
 
 
2014
 
2013
 
2014
 
2013
Total compensation expense
 
$
3

 
$
4

 
$
7

 
$
17

The table below shows the RSUs activity for the six months ended September 30, 2014.
 
 
Number of
RSUs
 
Grant Date Fair
Value
(in Indian Rupees)
 
Aggregate
Intrinsic
Value (USD
in millions)
RSUs outstanding as of March 31, 2014
 
4,490,860

 
120.42

 
$
11

Granted
 
1,488,960

 
145.50

 

Exercised
 
(744,386
)
 
181.59

 

Forfeited/Cancelled
 
(164,212
)
 
129.38

 

RSUs outstanding as of September 30, 2014
 
5,071,222

 
118.50

 
$
14


    

23

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

The table below shows the Hindalco SARs activity for the six months ended September 30, 2014.
 
 
Number of
SARs
 
Weighted
Average
Exercise Price
(in Indian Rupees)
 
Weighted Average
Remaining
Contractual Term
(in years)
 
Aggregate
Intrinsic
Value (USD
in millions)
SARs outstanding as of March 31, 2014
 
21,635,392

 
112.26

 
4.3

 
$
13

Granted
 
4,981,611

 
145.50

 
6.6

 

Exercised
 
(5,199,644
)
 
90.56

 

 

Forfeited/Cancelled
 
(1,074,951
)
 
129.04

 

 

SARs outstanding as of September 30, 2014
 
20,342,408

 
125.06

 
4.8

 
$
13

SARs exercisable as of September 30, 2014
 
7,188,545

 
125.66

 
3.1

 
$
5

 
The table below shows the Novelis SARs activity for the six months ended September 30, 2014.
 
 
Number of
SARs
 
Weighted
Average
Exercise Price
(in USD)
 
Weighted Average
Remaining
Contractual Term
(In years)
 
Aggregate
Intrinsic
Value (USD
in millions)
SARs outstanding as of March 31, 2014
 
668,402

 
$
90.09

 
5.3

 
$
2

Granted
 
384,896

 
94.40

 
6.6

 

Exercised
 
(20,720
)
 
72.00

 

 

Forfeited/Cancelled
 
(51,629
)
 
86.85

 

 

SARs outstanding as of September 30, 2014
 
980,949

 
$
92.33

 
5.6

 
$
3

SARs exercisable as of September 30, 2014
 
211,768

 
$
89.31

 
4.6

 
$
2

    
The fair value of each unvested Hindalco SAR was estimated using the following assumptions:
 
 
Six Months Ended September 30,
 
 
2014
 
2013
Risk-free interest rate
 
8.43% - 8.73%

 
8.72% - 9.07%

Dividend yield
 
0.64
%
 
1.25
%
Volatility
 
41% - 54%

 
36% - 51%


The fair value of each unvested Novelis SAR was estimated using the following assumptions:
 
 
Six Months Ended September 30,
 
 
2014
 
2013
Risk-free interest rate
 
1.29% - 2.13%

 
0.89% - 1.90%

Dividend yield
 
%
 
%
Volatility
 
29% - 43%

 
29% - 41%


The fair value of each unvested Hindalco SAR was based on the difference between the fair value of a long call and a short call option. The fair value of each of these call options was determined using the Monte Carlo Simulation model. We used historical stock price volatility data of Hindalco on the National Stock Exchange of India to determine expected volatility assumptions. The risk-free interest rate is based on Indian treasury yields interpolated for a time period corresponding to the remaining contractual life. The forfeiture rate is estimated based on actual historical forfeitures. The dividend yield is estimated to be the annual dividend of the Hindalco stock over the remaining contractual lives of the Hindalco SARs. The value of each vested Hindalco SAR is remeasured at fair value each reporting period based on the excess of the current stock price over the exercise price, not to exceed the maximum payout as defined by the plans. The fair value of the Hindalco SARs is being recognized over the requisite performance and service period of each tranche, subject to the achievement of any performance criteria.

24

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

The fair value of each unvested Novelis SAR was based on the difference between the fair value of a long call and a short call option. The fair value of each of these call options was determined using the Monte Carlo Simulation model. We used the historical volatility of comparable companies to determine expected volatility assumptions. The risk-free interest rate is based on U.S. treasury yields for a time period corresponding to the remaining contractual life. The forfeiture rate is estimated based on actual historical forfeitures of Hindalco SARs. The value of each vested Novelis SAR is remeasured at fair value each reporting period based on the excess of the current Novelis phantom stock price over the exercise price, not to exceed the maximum payout as defined by the plans. The fair value of the Novelis SARs is being recognized over the requisite performance and service period of each tranche, subject to the achievement of any performance criteria.
The cash payments made to settle SAR liabilities were $7 million and $15 million in the six months ended September 30, 2014, and 2013, respectively. Total cash payments made to settle RSUs were $3 million and $1 million in the six months ended September 30, 2014 and 2013, respectively. Unrecognized compensation expense related to the non-vested Hindalco SARs (assuming all future performance criteria are met) was $13 million, which is expected to be recognized over a weighted average period of 2.2 years. Unrecognized compensation expense related to the non-vested Novelis SARs (assuming all future performance criteria are met) was $15 million, which is expected to be recognized over a weighted average period of 2.3 years. Unrecognized compensation expense related to the RSUs was $8 million, which will be recognized over the remaining weighted average vesting period of 1.5 years.




25

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)


9.    POSTRETIREMENT BENEFIT PLANS
Our pension obligations relate to: (1) funded defined benefit pension plans in the U.S., Canada, Switzerland and the U.K.; (2) unfunded defined benefit pension plans in Germany; (3) unfunded lump sum indemnities payable upon retirement to employees in France, Malaysia and Italy; and (4) partially funded lump sum indemnities in South Korea. Our other postretirement obligations (Other Benefits, as shown in certain tables below) include unfunded health care and life insurance benefits provided to retired employees in the U.S., Canada and Brazil.
 
Components of net periodic benefit cost for all of our significant postretirement benefit plans are shown in the tables below (in millions).
 
Pension Benefit Plans
 
Other Benefit Plans
 
Three Months Ended September 30,
 
Three Months Ended September 30,
 
2014
 
2013
 
2014
 
2013
Service cost
$
11

 
$
12

 
$
1

 
$
2

Interest cost
17

 
16

 
2

 
2

Expected return on assets
(18
)
 
(17
)
 

 

Amortization — losses, net
6

 
7

 
2

 
1

Amortization — prior service credit, net

 
(1
)
 
(9
)
 
(2
)
Net periodic benefit cost
$
16

 
$
17

 
$
(4
)
 
$
3

 
Pension Benefit Plans
 
Other Benefits
 
Six Months Ended September 30,
 
Six Months Ended September 30,
 
2014
 
2013
 
2014
 
2013
Service cost
$
22

 
$
25

 
$
2

 
$
5

Interest cost
34

 
32

 
3

 
4

Expected return on assets
(35
)
 
(33
)
 

 

Amortization — losses
12

 
12

 
4

 
2

Amortization — prior service credit, net
(1
)
 
(1
)
 
(19
)
 
(2
)
Termination benefits / curtailments
1

 

 
(2
)
 

Net periodic benefit cost
$
33

 
$
35

 
$
(12
)
 
$
9

    
The average expected long-term rate of return on plan assets is 6.1% in fiscal 2015.

In June 2014, the Company amended its U.S. non-union retiree medical plan to extend retirees' option to participate in a Retiree Health Access Exchange (RHA). For calendar years 2014 through 2017, the Company will subsidize a portion of the retiree medical premium rates of the RHA. The Company will not provide a subsidy beginning in calendar year 2018. The amendment to the plan resulted in a plan remeasurement and recognition of prior service costs of approximately $11 million which will be amortized on a straight-line basis through December 31, 2017.







26

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

Employer Contributions to Plans
For pension plans, our policy is to fund an amount required to provide for contractual benefits attributed to service to date, and amortize unfunded actuarial liabilities typically over periods of 15 years or less. We also participate in savings plans in Canada and the U.S., as well as defined contribution pension plans in the U.S., U.K., Canada, Germany, Italy, Korea, Malaysia and Brazil. We contributed the following amounts to all plans (in millions).
 
Three Months Ended September 30,
 
Six Months Ended September 30,
 
2014
 
2013
 
2014
 
2013
Funded pension plans
$
8

 
$
4

 
$
12

 
$
10

Unfunded pension plans
3

 
3

 
4

 
5

Savings and defined contribution pension plans
5

 
4

 
11

 
9

Total contributions
$
16

 
$
11

 
$
27

 
$
24

During the remainder of fiscal 2015, we expect to contribute an additional $22 million to our funded pension plans, $10 million to our unfunded pension plans and $11 million to our savings and defined contribution plans.




27

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

10.    CURRENCY (GAINS) LOSSES
The following currency (gains) losses are included in “Other expense (income), net” in the accompanying condensed consolidated statements of operations (in millions).
 
Three Months Ended September 30,
 
Six Months Ended September 30,
 
2014
 
2013
 
2014
 
2013
Gain on remeasurement of monetary assets and liabilities, net
$
(13
)
 
$
(4
)
 
$
(2
)
 
$
(22
)
Loss released from accumulated other comprehensive income
1

 

 
1

 
1

Loss recognized on balance sheet remeasurement currency exchange contracts, net
13

 
4

 
2

 
16

Currency losses (gains), net
$
1

 
$

 
$
1

 
$
(5
)

The following currency gains (losses) are included in Accumulated other comprehensive loss (“AOCI”), net of tax and “Noncontrolling interests” in the accompanying condensed consolidated balance sheets (in millions).

 
Six Months Ended September 30, 2014
 
Year Ended
March 31, 2014
 
Cumulative currency translation adjustment — beginning of period
$
90

 
$
(30
)
Effect of changes in exchange rates
(106
)
 
120

Cumulative currency translation adjustment — end of period
$
(16
)
 
$
90

 


28

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)


11.    FINANCIAL INSTRUMENTS AND COMMODITY CONTRACTS
The following tables summarize the gross fair values of our financial instruments and commodity contracts as of September 30, 2014 and March 31, 2014 (in millions).
 
September 30, 2014
 
Assets
 
Liabilities
 
Net Fair Value
Assets/(Liabilities)
 
Current
 
Noncurrent (A)
 
Current
 
Noncurrent (A)
 
Derivatives designated as hedging instruments:
 
 
 
 
 
 
 
 
 
Cash flow hedges
 
 
 
 
 
 
 
 
 
Aluminum contracts
$
12

 
$

 
$
(10
)
 
$

 
$
2

Currency exchange contracts
12

 
2

 
(14
)
 
(5
)
 
(5
)
Energy contracts
1

 

 
(1
)
 

 

Interest rate swaps

 

 
(1
)
 

 
(1
)
Net investment hedges
 
 
 
 
 
 
 
 
 
Currency exchange contracts
3

 

 

 

 
3

Total derivatives designated as hedging instruments
$
28

 
$
2

 
$
(26
)
 
$
(5
)
 
$
(1
)
Derivatives not designated as hedging instruments
 
 
 
 
 
 
 
 
 
Aluminum contracts
28

 

 
(34
)
 

 
(6
)
Currency exchange contracts
23

 

 
(30
)
 

 
(7
)
Energy contracts

 

 
(6
)
 
(9
)
 
(15
)
Total derivatives not designated as hedging instruments
51

 

 
(70
)
 
(9
)
 
(28
)
Total derivative fair value
$
79

 
$
2

 
$
(96
)
 
$
(14
)
 
$
(29
)
 
(A)
The noncurrent portions of derivative assets and liabilities are included in “Other long-term assets-third parties” and in “Other long-term liabilities” respectively, in the accompanying condensed consolidated balance sheets.


29

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

 
March 31, 2014
 
Assets
 
Liabilities
 
Net Fair Value
Assets/(Liabilities)
 
Current
 
Noncurrent (A)
 
Current
 
Noncurrent(A)
 
Derivatives designated as hedging instruments:
 
 
 
 
 
 
 
 
 
Cash flow hedges
 
 
 
 
 
 
 
 
 
Aluminum contracts
$
4

 
$

 
$
(7
)
 
$

 
$
(3
)
Currency exchange contracts
15

 
4

 
(13
)
 
(6
)
 

Energy contracts
3

 

 

 

 
3

Net investment hedges
 
 
 
 
 
 
 
 
 
Currency exchange contracts

 

 
(1
)
 

 
(1
)
Fair value hedges
 
 
 
 
 
 
 
 
 
Aluminum contracts

 

 
(1
)
 

 
(1
)
Total derivatives designated as hedging instruments
$
22

 
$
4

 
$
(22
)
 
$
(6
)
 
$
(2
)
Derivatives not designated as hedging instruments:
 
 
 
 
 
 
 
 
 
Aluminum contracts
19

 

 
(28
)
 

 
(9
)
Currency exchange contracts
9

 

 
(3
)
 

 
6

Energy contracts
1

 

 
(7
)
 
(13
)
 
(19
)
Total derivatives not designated as hedging instruments
29

 

 
(38
)
 
(13
)
 
(22
)
Total derivative fair value
$
51

 
$
4

 
$
(60
)
 
$
(19
)
 
$
(24
)
 

(A)
The noncurrent portions of derivative assets and liabilities are included in “Other long-term assets-third parties” and in “Other long-term liabilities” respectively, in the accompanying condensed consolidated balance sheets.
 
Aluminum
We use derivative instruments to preserve our conversion margins and manage the timing differences associated with metal price lag. We sell short-term London Metals Exchange (LME) and Midwest transaction premium aluminum forward contracts to reduce our exposure to fluctuating metal prices associated with the period of time between the pricing of our purchases of inventory and the pricing of the sale of that inventory to our customers. We also purchase forward LME aluminum contracts simultaneously with our sales contracts with customers that contain fixed metal prices. These LME aluminum forward contracts directly hedge the economic risk of future metal price fluctuations to better match the selling price of the metal with the purchase price of the metal.
Price risk exposure arises from commitments to sell aluminum in future periods at fixed prices. We identify and designate certain LME aluminum forward contracts as fair value hedges of the metal price risk associated with fixed price sales commitments that qualify as firm commitments. Such exposures do not extend beyond two years in length. We had 6 kt and 9 kt of outstanding aluminum forward purchase contracts designated as fair value hedges as of September 30, 2014 and March 31, 2014, respectively.

30

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

The following table summarizes the amount of gain (loss) recognized on fair value hedges of metal price risk (in millions).
 
Amount of Gain (Loss)
Recognized on Changes in Fair Value
 
Amount of Gain (Loss)
Recognized on Changes in Fair Value
 
Three Months Ended September 30,
 
Six Months Ended September 30,
 
2014
 
2013
 
2014
 
2013
Fair Value Hedges of Metal Price Risk
 
 
 
 
 
 
 
Derivative Contracts
$

 
$
2

 
$
1

 
$
(1
)
Designated Hedged Items

 
(2
)
 
(1
)
 
1

Net Ineffectiveness (A)
$

 
$

 
$

 
$


(A)Effective portion is recorded in "Net sales" and net ineffectiveness in "Other expense (income), net"
Price risk arises due to fluctuating aluminum prices between the time the sales order is committed and the time the order is shipped. We identify and designate certain LME aluminum forward purchase contracts as cash flow hedges of the metal price risk associated with our future metal purchases that vary based on changes in the price of aluminum. Such exposures do not extend beyond three years in length. We had 2 kt and 16 kt of outstanding aluminum forward purchase contracts designated as cash flow hedges as of September 30, 2014 and March 31, 2014, respectively.
Price risk exposure arises due to the timing lag between the LME based pricing of raw material metal purchases and the LME based pricing of finished product sales. Price risk exposure also arises due to costs associated with our smelter operations in South America. We identify and designate certain LME aluminum forward sales contracts as cash flow hedges of the metal price risk associated with our future metal sales that vary based on changes in the price of aluminum. Such exposures do not extend beyond two years in length. We had 307 kt and 222 kt of outstanding aluminum forward sales contracts designated as cash flow hedges as of September 30, 2014 and March 31, 2014, respectively.

31

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

The remaining balance of our LME and Midwest transaction premium aluminum derivative contracts are not designated as accounting hedges. As of September 30, 2014 and March 31, 2014, we had 120 kt and 105 kt, respectively, of outstanding aluminum sales contracts not designated as hedges. The average duration of undesignated contracts is less than five months. The following table summarizes our notional amount (in kt).
 
 
September 30,
2014
 
March 31,
2014
Hedge Type
 
 
 
Purchase (Sale)
 
 
 
Cash flow purchases
2

 
16

Cash flow sales
(307
)
 
(222
)
Fair value
6

 
9

Not designated
(120
)
 
(105
)
Total, net
(419
)
 
(302
)
Foreign Currency
We use foreign exchange forward contracts, cross-currency swaps and options to manage our exposure to changes in exchange rates. These exposures arise from recorded assets and liabilities, firm commitments and forecasted cash flows denominated in currencies other than the functional currency of certain operations.
We use foreign currency contracts to hedge expected future foreign currency transactions, which include capital expenditures. These contracts cover the same periods as known or expected exposures. We had total notional amounts of $477 million and $724 million in outstanding foreign currency forwards designated as cash flow hedges as of September 30, 2014 and March 31, 2014, respectively.
We use foreign currency contracts to hedge our foreign currency exposure to our net investment in foreign subsidiaries. We had $38 million and $61 million outstanding foreign currency forwards designated as net investment hedges as of September 30, 2014 and as of March 31, 2014, respectively.
As of September 30, 2014 and March 31, 2014, we had outstanding currency exchange contracts with a total notional amount of $763 million and $649 million, respectively, which were not designated as hedges. Contracts representing the majority of notional amounts will mature during the third and fourth quarters of fiscal 2015.
Energy
We own an interest in an electricity swap which we formerly designated as a cash flow hedge of our exposure to fluctuating electricity prices. As of March 31, 2011, due to significant credit deterioration of our counterparty, we discontinued hedge accounting for this electricity swap. Less than 1 million of notional megawatt hours remained outstanding as of September 30, 2014, and the fair value of this swap was a liability of $15 million as of September 30, 2014. As of March 31, 2014, the fair value of this electricity swap was a liability of $19 million.
We use natural gas swaps to manage our exposure to fluctuating energy prices in North America. We had 9.6 million MMBTUs designated as cash flow hedges as of September 30, 2014, and the fair value of these swaps was a liability of less than $1 million. There were 9.5 million MMBTUs of natural gas swaps designated as cash flow hedges as of March 31, 2014 and the fair value of these swaps was an asset of $3 million. As of September 30, 2014 and March 31, 2014, we had less than 1 million MMBTUs and 1.5 million MMBTUs, respectively, of natural gas swaps that were not designated as hedges. The fair value as of September 30, 2014 and March 31, 2014, was a liability of less than $1 million and an asset of less than $1 million, respectively, for the swaps not designated as hedges. The average duration of undesignated contracts is less than one year in length. One MMBTU is the equivalent of one decatherm, or one million British Thermal Units.

32

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

Interest Rate
As of September 30, 2014, we swapped $129 million (KRW 136 billion) floating rate loans to a weighted average fixed rate of 4.03%. All swaps expire concurrent with the maturity of the related loans. As of September 30, 2014 and March 31, 2014, $129 million (KRW 136 billion) and $127 million (KRW 136 billion) were designated as cash flow hedges, respectively.
Gain (Loss) Recognition

The following table summarizes the gains (losses) associated with the change in fair value of derivative instruments not designated as hedges and the ineffectiveness of designated derivatives recognized in “Other expense (income) , net” (in millions). Gains (losses) recognized in other line items in the condensed consolidated statement of operations are separately disclosed within this footnote.
 
 
Three Months Ended September 30,
 
Six Months Ended September 30,
 
2014
 
2013
 
2014
 
2013
Derivative Instruments Not Designated as Hedges
 
 
 
 
 
 
 
Aluminum contracts
$
(20
)
 
$

 
$
(27
)
 
$
(2
)
Currency exchange contracts
(14
)
 
(3
)
 
(2
)
 
(15
)
Energy contracts (A)
$
2

 
$
1

 
$
4

 
$
1

Loss recognized in "Other expense (income), net"
$
(32
)
 
$
(2
)
 
(25
)
 
(16
)
Derivative Instruments Designated as Hedges
 
 
 
 
 
 
 
Gain recognized in "Other expense (income), net" (B)
6

 
7

 
8

 
17

Total (loss) gain recognized in "Other expense (income), net"
$
(26
)
 
$
5

 
$
(17
)
 
$
1

Balance sheet remeasurement currency exchange contracts
$
(14
)
 
$
(4
)
 
$
(3
)
 
$
(17
)
Realized (losses) gains, net
(11
)
 
5

 
(14
)
 
26

Unrealized (losses) gains on other derivative instruments, net
(1
)
 
4

 

 
(8
)
Total (loss) gain recognized in "Other expense (income), net"
$
(26
)
 
$
5

 
$
(17
)
 
$
1

 
(A)
Includes amounts related to de-designated electricity swap.
(B)
Amount includes: forward market premium/discount excluded from hedging relationship ineffectiveness on designated aluminum and foreign currency capex contracts; releases to income from AOCI on balance sheet remeasurement contracts; and ineffectiveness of fair value hedges involving aluminum derivatives.

 














33

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

The following table summarizes the impact on AOCI and earnings of derivative instruments designated as cash flow and net investment hedges (in millions). Within the next twelve months, we expect to reclassify $5 million of gains from AOCI to earnings, before taxes.
 
 
Amount of Gain (Loss)
Recognized in OCI
(Effective Portion)
 
Amount of Gain  (Loss)
Recognized in OCI
(Effective Portion)
 
Amount of Gain  (Loss)
Recognized in “Other  Expense
(Income), net” (Ineffective  and
Excluded Portion)
 
Amount of Gain  (Loss)
Recognized in “Other  Expense
(Income), net” (Ineffective  and
Excluded Portion)
 
Three Months Ended September 30,
 
Six Months Ended September 30,
 
Three Months Ended September 30,
 
Six Months Ended September 30,
 
2014
 
2013
 
2014
 
2013
 
2014
 
2013
 
2014
 
2013
Cash flow hedging derivatives
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Aluminum contracts
$
(27
)
 
$
(10
)
 
(48
)
 
19

 
$
7

 
$
7

 
10

 
18

Currency exchange contracts
(19
)
 
26

 
13

 
(25
)
 

 
1

 
(1
)
 
1

Energy contracts
(3
)
 

 
(3
)
 
(2
)
 

 

 

 

Total cash flow hedging derivatives
$
(49
)
 
$
16

 
$
(38
)
 
$
(8
)
 
$
7

 
$
8

 
$
9

 
$
19

Net Investment derivatives
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Currency exchange contracts
4

 
(2
)
 
4

 
(2
)
 

 

 

 

Total
$
(45
)
 
$
14

 
$
(34
)
 
$
(10
)
 
$
7

 
$
8

 
$
9

 
$
19

Gain (Loss) Reclassification

 
Amount of Gain (Loss) Reclassified from AOCI into Income/(Expense) Three Months Ended September 30,
 
Amount of Gain (Loss) Reclassified from AOCI into Income/(Expense) Six Months Ended September 30,
 
Location of Gain (Loss)
Reclassified from AOCI into
Earnings
Cash flow hedging derivatives
2014
 
2013
 
2014
 
2013
 
 
Energy contracts (A)
$
(2
)
 
$
(2
)
 
$
(3
)
 
$
(3
)
 
Other expense (income), net
Energy contracts (C)

 

 
1

 

 
Cost of goods sold (B)
Aluminum contracts
(45
)
 
18

 
(51
)
 
39

 
Cost of goods sold (B)
Aluminum contracts

 
2

 

 
4

 
Net sales
Currency exchange contracts
1

 
(5
)
 
2

 
(4
)
 
Cost of goods sold (B)
Currency exchange contracts
5

 

 
9

 

 
Net sales
Currency exchange contracts
(2
)
 

 
(1
)
 
(1
)
 
Other expense (income), net 
Total
$
(43
)
 
$
13

 
$
(43
)
 
$
35

 
Income before taxes
 
16

 
(5
)
 
16

 
(12
)
 
Income tax provision
 
$
(27
)
 
$
8

 
$
(27
)
 
$
23

 
Net income
 
(A)
Includes amounts related to de-designated electricity swap. AOCI related to this swap is amortized to income over the remaining term of the hedged item.
(B)
"Cost of goods sold" is exclusive of depreciation and amortization.
(C)
Includes amounts related to natural gas swaps.

34

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

12.    ACCUMULATED OTHER COMPREHENSIVE INCOME (LOSS)

The following tables summarize the change in the components of accumulated other comprehensive income (loss) net of tax, for the periods presented (in millions).
 
 
Currency Translation
 
(A) Cash Flow Hedges
 
(B)
Postretirement Benefit Plans
 
Total
Balance as of June 30, 2014
 
$
115

 
$
(7
)
 
$
(168
)
 
$
(60
)
Other comprehensive income before reclassifications
 
(131
)
 
(39
)
 
8

 
(162
)
Amounts reclassified from AOCI
 

 
27

 
1

 
28

Net current-period other comprehensive income (loss)
 
(131
)
 
(12
)
 
9

 
(134
)
Balance as of September 30, 2014
 
$
(16
)
 
$
(19
)
 
$
(159
)
 
$
(194
)

 
 
Currency Translation
 
(A) Cash Flow Hedges
 
(B)
Postretirement Benefit Plans
 
Total
Balance as of June 30, 2013
 
$
(35
)
 
$
(46
)
 
$
(229
)
 
$
(310
)
Other comprehensive income before reclassifications
 
94

 
15

 
58

 
167

Amounts reclassified from AOCI
 

 
(8
)
 
3

 
(5
)
Net current-period other comprehensive income (loss)
 
94

 
7

 
61

 
162

Balance as of September 30, 2013
 
$
59

 
$
(39
)
 
$
(168
)
 
$
(148
)

 
 
Currency Translation
 
(A) Cash Flow Hedges
 
(B)
Postretirement Benefit Plans
 
Total
Balance as of March 31, 2014
 
$
89

 
$
(20
)
 
$
(160
)
 
$
(91
)
Other comprehensive income before reclassifications
 
(105
)
 
(26
)
 
3

 
(128
)
Amounts reclassified from AOCI, net
 

 
27

 
(2
)
 
25

Net current-period other comprehensive income (loss)
 
(105
)
 
1

 
1

 
(103
)
Balance as of September 30, 2014
 
$
(16
)
 
$
(19
)
 
$
(159
)
 
$
(194
)
 
 
Currency Translation
 
(A) Cash Flow Hedges
 
(B)
Postretirement Benefit Plans
 
Total
Balance as of March 31, 2013
 
$
(33
)
 
$
(2
)
 
$
(233
)
 
$
(268
)
Other comprehensive income before reclassifications
 
92

 
(14
)
 
58

 
136

Amounts reclassified from AOCI, net
 

 
(23
)
 
7

 
(16
)
Net current-period other comprehensive income (loss)
 
92

 
(37
)
 
65

 
120

Balance as of September 30, 2013
 
$
59

 
$
(39
)
 
$
(168
)
 
$
(148
)

(A)  For additional information on our cash flow hedges see Note 11 - Financial Instruments and Commodity Contracts.
(B)
For additional information on our postretirement benefit plans see Note 9 - Postretirement Benefit Plans.

    







35

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

The following table summarizes the impact on AOCI and earnings of derivative instruments designated as cash flow hedges (in millions).
 
Amount of Gain (Loss) Reclassified from AOCI into Income/(Expense) Three Months Ended September 30,
 
Amount of Gain (Loss) Reclassified from AOCI into Income/(Expense) Six Months Ended September 30,
 
Location of Gain (Loss)
Reclassified from AOCI into
Earnings
Cash flow hedging derivatives
2014
 
2013
 
2014
 
2013
 
 
Energy contracts (A)
$
(2
)
 
$
(2
)
 
$
(3
)
 
$
(3
)
 
Other expense (income), net
Energy contracts (C)

 

 
1

 

 
Cost of goods sold (B)
Aluminum contracts
(45
)
 
18

 
(51
)
 
39

 
Cost of goods sold (B)
Aluminum contracts

 
2

 

 
4

 
Net sales
Currency exchange contracts
1

 
(5
)
 
2

 
(4
)
 
Cost of goods sold (B)
Currency exchange contracts
5

 

 
9

 

 
Net sales
Currency exchange contracts
(2
)
 

 
(1
)
 
(1
)
 
Other expense (income), net 
Total
$
(43
)
 
$
13

 
$
(43
)
 
$
35

 
Income before taxes
 
16

 
(5
)
 
16

 
(12
)
 
Income tax provision
 
$
(27
)
 
$
8

 
$
(27
)
 
$
23

 
Net income
 
(A)
Includes amounts related to de-designated electricity swap. AOCI related to this swap is amortized to income over the remaining term of the hedged item.
(B)
"Cost of goods sold" is exclusive of depreciation and amortization.
(C)
Includes amounts related to natural gas swaps.


36

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

13.    FAIR VALUE MEASUREMENTS
We record certain assets and liabilities, primarily derivative instruments, on our condensed consolidated balance sheets at fair value. We also disclose the fair values of certain financial instruments, including debt and loans receivable, which are not recorded at fair value. Our objective in measuring fair value is to estimate an exit price in an orderly transaction between market participants on the measurement date. We consider factors such as liquidity, bid/offer spreads and nonperformance risk, including our own nonperformance risk, in measuring fair value. We use observable market inputs wherever possible. To the extent observable market inputs are not available, our fair value measurements will reflect the assumptions we used. We grade the level of the inputs and assumptions used according to a three-tier hierarchy:
Level 1 — Unadjusted quoted prices in active markets for identical, unrestricted assets or liabilities we have the ability to access at the measurement date.
Level 2 — Inputs other than quoted prices included within Level 1 that are observable for the asset or liability, either directly or indirectly.
Level 3 — Unobservable inputs for which there is little or no market data, which require us to develop our own assumptions based on the best information available as what market participants would use in pricing the asset or liability.
The following section describes the valuation methodologies we used to measure our various financial instruments at fair value, including an indication of the level in the fair value hierarchy in which each instrument is generally classified.
Derivative Contracts
For certain derivative contracts with fair values based upon trades in liquid markets, such as aluminum, foreign exchange and natural gas forward contracts and options, valuation model inputs can generally be verified and valuation techniques do not involve significant judgment. The fair values of such financial instruments are generally classified within Level 2 of the fair value hierarchy.
The majority of our derivative contracts are valued using industry-standard models with observable market inputs as their basis, such as time value, forward interest rates, volatility factors, and current (spot) and forward market prices. We generally classify these instruments within Level 2 of the valuation hierarchy. Such derivatives include interest rate swaps, cross-currency swaps, foreign currency contracts, LME and Midwest transaction premium aluminum forwards and swaps and natural gas forward contracts.
We classify derivative contracts valued based on models with significant unobservable market inputs as Level 3 of the valuation hierarchy. Our electricity swap, which is our only Level 3 derivative contract, represents an agreement to buy electricity at a fixed price at our Oswego, New York facility. Forward prices are not observable for this market, so we must make certain assumptions based on available information we believe to be relevant to market participants. We use observable forward prices for a geographically nearby market and adjust for 1) historical spreads between the cash prices of the two markets, and 2) historical spreads between retail and wholesale prices.
The average forward price at September 30, 2014, estimated using the method described above, was $59 per megawatt hour, which represented a $7 premium over forward prices in the nearby observable market. The actual rate from the most recent swap settlement was approximately $43 per megawatt hour. Each $1 per megawatt hour decline in price decreases the valuation of the electricity swap by less than $1 million.
For Level 2 and 3 of the fair value hierarchy, where appropriate, valuations are adjusted for various factors such as liquidity, bid/offer spreads and credit considerations (nonperformance risk). We regularly monitor these factors along with significant market inputs and assumptions used in our fair value measurements and evaluate the level of the valuation input according to the fair value hierarchy.  This may result in a transfer between levels in the hierarchy from period to period. As of September 30, 2014 and March 31, 2014, we did not have any Level 1 derivative contracts. No amounts were transferred between levels in the fair value hierarchy.
All of the Company's derivative instruments are carried at fair value in the statements of financial position prior to considering master netting agreements. The table below also discloses the net fair value of the derivative instruments after considering the impact of master netting agreements.


37

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

The following tables present our derivative assets and liabilities which were measured and recognized at fair value on a recurring basis classified under the appropriate level of the fair value hierarchy as of September 30, 2014 and March 31, 2014 (in millions).
 
 
September 30, 2014
 
March 31, 2014
 
Assets
 
Liabilities
 
Assets
 
Liabilities
Level 2 instruments
 
 
 
 
 
 
 
Aluminum contracts
$
40

 
$
(44
)
 
$
23

 
$
(36
)
Currency exchange contracts
40

 
(49
)
 
28

 
(23
)
Energy contracts
1

 
(1
)
 
4

 
(1
)
Interest rate swaps

 
(1
)
 

 

Total level 2 instruments
81

 
(95
)
 
55

 
(60
)
Level 3 instruments
 
 
 
 
 
 
 
Energy contracts

 
(15
)
 

 
(19
)
Total level 3 instruments

 
(15
)
 

 
(19
)
Total gross
$
81

 
$
(110
)
 
$
55

 
$
(79
)
Netting adjustment (A)
(33
)
 
33

 
(20
)
 
20

Total net
$
48

 
$
(77
)
 
$
35

 
$
(59
)

(A) Amounts represent the impact of legally enforceable master netting agreements that allow the Company to settle positive and negative positions with the same counterparties.

We recognized unrealized gains of less than $2 million for the six months ended September 30, 2014 related to Level 3 financial instruments that were still held as of September 30, 2014. These unrealized gains were included in “Other expense (income), net.”
The following table presents a reconciliation of fair value activity for Level 3 derivative contracts (in millions).
 
 
Level 3  –
Derivative Instruments (A)
Balance as of March 31, 2014
$
(19
)
Realized/unrealized gain included in earnings (B)
7

Settlements
(3
)
Balance as of September 30, 2014
$
(15
)
 
(A)    Represents net derivative liabilities.
(B)    Included in “Other expense (income), net.”







38

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

Financial Instruments Not Recorded at Fair Value
The table below presents the estimated fair value of certain financial instruments not recorded at fair value on a recurring basis (in millions). The table excludes short-term financial assets and liabilities for which we believe carrying value approximates fair value. The fair value of long-term receivables is based on anticipated cash flows, which approximates carrying value and is classified as Level 2. We value long-term debt using Level 2 inputs. Valuations are based on either market and/or broker ask prices when available or on a standard credit adjusted discounted cash flow model.
 
 
September 30, 2014
 
March 31, 2014
 
Carrying
Value
 
Fair
Value
 
Carrying
Value
 
Fair
Value
Assets
 
 
 
 
 
 
 
Long-term receivables from related parties
$
10

 
$
10

 
$
12

 
$
12

Liabilities
 
 
 
 
 
 
 
Total debt — third parties (excluding short term borrowings)
$
4,432

 
$
4,726

 
$
4,451

 
$
4,734

 

39

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)


14.    OTHER EXPENSE (INCOME), NET
“Other expense (income), net” is comprised of the following (in millions).
 
 
Three Months Ended September 30,
 
Six Months Ended September 30,
 
2014
 
2013
 
2014
 
2013
Foreign currency remeasurement gains, net (A)
$
1

 
$

 
$
1

 
$
(5
)
Loss (gain) on change in fair value of other unrealized derivative instruments, net
1

 
(4
)
 

 
8

Loss (gain) on change in fair value of other realized derivative instruments, net
11

 
(5
)
 
14

 
(26
)
Loss on sale of assets, net
2

 
1

 
3

 
2

Loss on Brazilian tax litigation, net (B)
2

 
2

 
4

 
3

Interest income
(2
)
 
(1
)
 
(3
)
 
(2
)
Other, net
3

 
2

 
4

 
5

Other expense (income), net
$
18

 
$
(5
)
 
$
23

 
$
(15
)
 
(A)
Includes “(Gain) loss recognized on balance sheet remeasurement currency exchange contracts, net.”
(B)
See Note 16 – Commitments and Contingencies – Brazil Tax and Legal Matters for further details.




 

40

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

15.    INCOME TAXES
A reconciliation of the Canadian statutory tax rate to our effective tax rate was as follows (in millions, except percentages).
 
 
Three Months Ended September 30,
 
Six Months Ended September 30,
 
2014
 
2013
 
2014
 
2013
Pre-tax income before equity in net income of non-consolidated affiliates and noncontrolling interests
$
36

 
$
52

 
$
97

 
$
73

Canadian statutory tax rate
25
 %
 
25
%
 
25
%
 
25
%
Provision at the Canadian statutory rate
$
9

 
$
13

 
$
24

 
$
18

Increase (decrease) for taxes on income (loss) resulting from:
 
 
 
 
 
 
 
Exchange translation items
(15
)
 
2

 
(11
)
 
(7
)
Exchange remeasurement of deferred income taxes
(14
)
 
(2
)
 
(10
)
 
(17
)
Change in valuation allowances
25

 
15

 
36

 
52

Income items not subject to tax
3

 
(6
)
 
2

 
(7
)
Dividends not subject to tax
(14
)
 
(9
)
 
(24
)
 
(23
)
Enacted tax rate changes

 
7

 

 
7

Tax rate differences on foreign earnings
3

 
6

 
4

 
6

Uncertain tax positions
1

 

 
1

 

Income tax (benefit) provision
$
(2
)
 
$
26

 
$
22

 
$
29

Effective tax rate
(6
)%
 
50
%
 
23
%
 
40
%

The exchange remeasurement of deferred income taxes relates to deferred tax assets and liabilities in Brazil which get remeasured for currency fluctuations against the U.S. dollar. The change in valuation allowances primarily relates to tax losses in certain jurisdictions where we believe it is more likely than not that we will not be able to utilize those losses.
As of September 30, 2014, we had a net deferred tax liability of $239 million. This amount included gross deferred tax assets of approximately $905 million and a valuation allowance of $473 million. It is reasonably possible that our estimates of future taxable income may change within the next 12 months, resulting in a change to the valuation allowance in one or more jurisdictions.
Tax authorities continue to examine certain of our tax filings for fiscal years 2005 through 2013. As a result of audit settlements, judicial decisions, the filing of amended tax returns or the expiration of statutes of limitations, our reserves for unrecognized tax benefits, as well as reserves for interest and penalties, may decrease in the next 12 months by an amount up to approximately $3 million.
    
 


41

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

16.    COMMITMENTS AND CONTINGENCIES
We are party to, and may in the future be involved in, or subject to, disputes, claims and proceedings arising in the ordinary course of our business, including some we assert against others, such as environmental, health and safety, product liability, employee, tax, personal injury and other matters. We have established a liability with respect to contingencies for which a loss is probable and estimable. While the ultimate resolution of and liability and costs related to these matters cannot be determined with certainty, we do not believe any of these pending actions, individually or in the aggregate, will materially impair our operations or materially affect our financial condition or liquidity.
For certain matters in which the Company is involved for which a loss is reasonably possible, we are unable to estimate a loss. For certain other matters for which a loss is reasonably possible and the loss is estimable, we have estimated the aggregated range of loss as $0 to $85 million. This estimated aggregate range of reasonably possible losses is based upon currently available information. The Company’s estimates involve significant judgment, and therefore, the estimate will change from time to time and actual losses may differ from the current estimate. We review the status of, and estimated liability related to, pending claims and civil actions on a quarterly basis. The evaluation model includes all asserted and unasserted claims that can be reasonably identified including claims relating to our responsibility for compliance with environmental, health and safety laws and regulations in the jurisdictions in which we operate or formerly operated. The estimated costs in respect of such reported liabilities are not offset by amounts related to insurance or indemnification arrangements unless otherwise noted.
 
The following describes certain contingencies relating to our business, including those for which we assumed liability as a result of our spin-off from Alcan Inc.
Environmental Matters
We own and operate numerous manufacturing and other facilities in various countries around the world. Our operations are subject to environmental laws and regulations from various jurisdictions, which govern, among other things, air emissions, wastewater discharges, the handling, storage and disposal of hazardous substances and wastes, the remediation of contaminated sites, post-mining reclamation and restoration of natural resources, and employee health and safety. Future environmental regulations may impose stricter compliance requirements on the industries in which we operate. Additional equipment or process changes at some of our facilities may be needed to meet future requirements. The cost of meeting these requirements may be significant. Failure to comply with such laws and regulations could subject us to administrative, civil or criminal penalties, obligations to pay damages or other costs, and injunctions and other orders, including orders to cease operations.
We are involved in proceedings under the U.S. Comprehensive Environmental Response, Compensation, and Liability Act, also known as CERCLA or Superfund, or analogous state provisions regarding liability arising from the usage, storage, treatment or disposal of hazardous substances and wastes at a number of sites in the United States, as well as similar proceedings under the laws and regulations of the other jurisdictions in which we have operations, including Brazil and certain countries in the European Union. Many of these jurisdictions have laws imposing joint and several liability, without regard to fault or the legality of the original conduct, for the costs of environmental remediation, natural resource damage, third party claims, and other expenses. In addition, we are, from time to time, subject to environmental reviews and investigations by relevant governmental authorities. We are also involved in claims and litigation filed on behalf of persons alleging exposure to substances and other hazards at our current and former facilities.
We have established liabilities based on our estimates for the currently anticipated costs associated with these environmental matters. We estimated the remaining undiscounted clean-up costs related to our environmental liabilities as of September 30, 2014 were approximately $29 million, of which $22 million was associated with a restructuring action and the remaining undiscounted clean-up costs were approximately $7 million. Additionally, $26 million of the environmental liability was included in “Other long-term liabilities,” with the remaining $3 million included in “Accrued expenses and other current liabilities” in our condensed consolidated balance sheet as of September 30, 2014. As of March 31, 2014, $21 million of the environmental liability was included in “Other long-term liabilities,” with the remaining $3 million included in “Accrued expenses and other current liabilities” in our condensed consolidated balance sheet. As a result of management's review of these items, we have determined the currently anticipated costs associated with these environmental matters will not, individually or in the aggregate, materially impact our operations or materially adversely affect our financial condition, results of operations or liquidity.
 
    
    

42

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

Brazil Tax Matters
Under a federal tax dispute settlement program established by the Brazilian government, we have settled several disputes with Brazil’s tax authorities regarding various forms of manufacturing taxes and social security contributions. In most cases, we are paying the settlement amounts over a period of 180 months, although in some cases we are paying the settlement amounts over a shorter period. The liabilities for these settlements are approximately $97 million and $107 million as of September 30, 2014 and March 31, 2014, respectively. As of September 30, 2014, $10 million and $87 million of liabilities were included in “Accrued expenses and other current liabilities” and “Other long-term liabilities,” respectively, in our accompanying condensed consolidated balance sheets. As of March 31, 2014, $11 million and $96 million of liabilities were included in “Accrued expenses and other current liabilities” and “Other long-term liabilities,” respectively. We have recognized net interest expense of $2 million for the three months ended September 30, 2014 and 2013 and $4 million and $3 million for the six months ended September 30, 2014 and 2013, respectively, as was reported in “Other expense (income), net.”
As a result of legal proceedings with Brazil’s tax authorities regarding certain tax disputes as of September 30, 2014 and March 31, 2014, we had cash deposits aggregating approximately $6 million, with the Brazilian government. These deposits, which were included in “Other long-term assets — third parties” in our accompanying condensed consolidated balance sheets, will be expended toward these legal proceedings.
In addition to the disputes we have settled under the federal tax dispute settlement program, we are involved in several other unresolved tax and other legal claims in Brazil. The liabilities recorded for these other disputes and claims were $18 million as of September 30, 2014 and March 31, 2014. Additionally, we have included in the range of reasonably possible losses disclosed above, any unresolved tax disputes or other contingencies for which a loss is reasonably possible and estimable.

 


43

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

17.    SEGMENT, MAJOR CUSTOMER AND MAJOR SUPPLIER INFORMATION
Segment Information
Due in part to the regional nature of supply and demand of aluminum rolled products and to best serve our customers, we manage our activities based on geographical areas and are organized under four operating segments: North America; Europe; Asia and South America. All of our segments manufacture aluminum sheet and light gauge products.
The following is a description of our operating segments:
North America. Headquartered in Atlanta, Georgia, this segment operates eight plants, including two fully dedicated recycling facilities and one facility with recycling operations, in two countries.
Europe. Headquartered in Zurich, Switzerland, this segment operates ten plants, including two fully dedicated recycling facilities and two facilities with recycling operations, in four countries.
Asia. Headquartered in Seoul, South Korea, this segment operates five plants, including two facilities with recycling operations and one fully dedicated recycling facility, in four countries.
South America. Headquartered in Sao Paulo, Brazil, this segment comprises smelting operations and power generation, and operates three plants including a facility with recycling operations, in Brazil.
We measure the profitability and financial performance of our operating segments based on “Segment income.” We define “Segment income” as earnings before (a) “depreciation and amortization”; (b) “interest expense and amortization of debt issuance costs”; (c) “interest income”; (d) unrealized gains (losses) on change in fair value of derivative instruments, net, except for foreign currency remeasurement hedging activities, which are included in segment income; (e) impairment of goodwill; (f) gain or loss on extinguishment of debt; (g) noncontrolling interests' share; (h) adjustments to reconcile our proportional share of “Segment income” from non-consolidated affiliates to income as determined on the equity method of accounting; (i) “restructuring and impairment, net”; (j) gains or losses on disposals of property, plant and equipment and businesses, net; (k) other costs, net; (l) litigation settlement, net of insurance recoveries; (m) sale transaction fees; (n) provision or benefit for taxes on income (loss) and (o) cumulative effect of accounting changes, net of tax.
The tables below show selected segment financial information (in millions). The “Eliminations and Other” column in the table below includes eliminations and functions managed directly from our corporate office and have not been allocated to our operating segments, as well as adjustments for proportional consolidation, and eliminations of intersegment “Net sales.” The financial information for our segments includes the results of our affiliates on a proportionately consolidated basis, which is consistent with the way we manage our business segments. In order to reconcile the financial information for the segments shown in the tables below to the relevant U.S. GAAP-based measures, we must adjust proportional consolidation of each line item. The “Eliminations and Other” in “Net sales – third party” includes the net sales attributable to our joint venture partner, Tri-Arrows, for our Logan affiliate because we consolidate 100% of the Logan joint venture for U.S. GAAP, but we manage our Logan affiliate on a proportionately consolidated basis. See Note 5- Consolidation and Note 6 - Investment in and Advances to Non-Consolidated Affiliates and Related Party Transactions for further information about these affiliates. Additionally, we eliminate intersegment sales and intersegment income for reporting on a consolidated basis.
Selected Segment Financial Information
 
September 30, 2014
North
America
 
Europe
 
Asia
 
South
America
 
Other and
Eliminations
 
Total
Investment in and advances to non–consolidated affiliates
$

 
$
560

 
$

 
$

 
$

 
$
560

Assets held for sale - Investment in and advances to non-consolidated affiliates

 

 

 
40

 

 
40

Total assets
$
2,857

 
$
3,108

 
$
1,550

 
$
1,739

 
$
67

 
$
9,321



44

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

March 31, 2014
North
America
 
Europe
 
Asia
 
South
America
 
Other and
Eliminations
 
Total
Investment in and advances to non–consolidated affiliates
$

 
$
612

 

 
$

 
$

 
612

Assets held for sale - Investment in and advances to non-consolidated affiliates

 

 

 
39

 

 
39

Total assets
$
2,998

 
$
3,046

 
$
1,440

 
$
1,583

 
$
47

 
$
9,114

 
Selected Operating Results Three Months Ended September 30, 2014
North
America
 
Europe
 
Asia
 
South
America
 
Other and
Eliminations
 
Total
Net sales-third party
$
901

 
$
931

 
$
531

 
$
422

 
$
46

 
$
2,831

Net sales-intersegment
6

 
32

 
37

 
23

 
(98
)
 

Net sales
$
907

 
$
963

 
$
568

 
$
445

 
$
(52
)
 
$
2,831

 
 
 
 
 
 
 
 
 
 
 
 
Depreciation and amortization
$
34

 
$
27

 
$
18

 
$
16

 
$
(5
)
 
$
90

Income tax (benefit) provision
$
4

 
$
7

 
$
3

 
$
(19
)
 
$
3

 
$
(2
)
Capital expenditures
$
28

 
$
61

 
$
14

 
$
11

 
$
12

 
$
126

 
Selected Operating Results Three Months Ended September 30, 2013
North
America
 
Europe
 
Asia
 
South
America
 
Other and
Eliminations
 
Total
Net sales-third party
$
756

 
$
770

 
$
461

 
$
380

 
$
47

 
$
2,414

Net sales-intersegment
1

 
39

 
2

 
11

 
(53
)
 

Net sales
$
757

 
$
809

 
$
463

 
$
391

 
$
(6
)
 
$
2,414

 
 
 
 
 
 
 
 
 
 
 
 
Depreciation and amortization
$
30

 
$
25

 
$
14

 
$
16

 
$
(6
)
 
$
79

Income tax (benefit) provision
$
(6
)
 
$
13

 
$
7

 
$
10

 
$
2

 
$
26

Capital expenditures
$
30

 
$
52

 
$
59

 
$
37

 
$
6

 
$
184


Selected Operating Results Six Months Ended September 30, 2014
North
America
 
Europe
 
Asia
 
South
America
 
Other and
Eliminations
 
Total
Net sales
$
1,716

 
$
1,811

 
$
1,060

 
$
825

 
$
99

 
$
5,511

Net sales-intersegment
12

 
66

 
64

 
40

 
(182
)
 

Net sales
$
1,728

 
$
1,877

 
$
1,124

 
$
865

 
$
(83
)
 
$
5,511

 
 
 
 
 
 
 
 
 
 
 
 
Depreciation and amortization
$
68

 
$
52

 
$
38

 
$
33

 
$
(12
)
 
$
179

Income tax (benefit) provision
$
(5
)
 
$
19

 
$
6

 
$
(7
)
 
$
9

 
$
22

Capital expenditures
$
47

 
$
150

 
$
34

 
$
28

 
$
5

 
$
264



45

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

Selected Operating Results Six Months Ended September 30, 2013
North
America
 
Europe
 
Asia
 
South
America
 
Other and
Eliminations
 
Total
Net sales
$
1,532

 
$
1,548

 
$
933

 
$
707

 
$
95

 
$
4,815

Net sales-intersegment
5

 
68

 
15

 
18

 
(106
)
 

Net sales
$
1,537

 
$
1,616

 
$
948

 
$
725

 
$
(11
)
 
$
4,815

 
 
 
 
 
 
 
 
 
 
 
 
Depreciation and amortization
$
60

 
$
49

 
$
28

 
$
31

 
$
(12
)
 
$
156

Income tax (benefit) provision
$
(7
)
 
$
24

 
$
11

 
$
(5
)
 
$
6

 
$
29

Capital expenditures
$
57

 
$
96

 
$
124

 
$
77

 
$
11

 
$
365

 
The following table shows the reconciliation from segment income for each of our regions to “Net income attributable to our common shareholder” (in millions). 
 
Three Months Ended September 30,
 
Six Months Ended September 30,
 
2014
 
2013
 
2014
 
2013
North America
$
76

 
$
70

 
$
140

 
$
116

Europe
75

 
61

 
154

 
131

Asia
36

 
41

 
73

 
87

South America
41

 
56

 
96

 
98

Intersegment eliminations
2

 

 
2

 

Depreciation and amortization
(90
)
 
(79
)
 
(179
)
 
(156
)
Interest expense and amortization of debt issuance costs
(82
)
 
(75
)
 
(163
)
 
(151
)
Adjustment to eliminate proportional consolidation
(9
)
 
(8
)
 
(17
)
 
(19
)
Unrealized (losses) gains on change in fair value of derivative instruments, net
(1
)
 
4

 

 
(8
)
Realized gains (losses) on derivative instruments not included in segment income

 
2

 
(1
)
 
4

Gain on assets held for sale

 

 
11

 

Restructuring and impairment, net
(7
)
 
(18
)
 
(13
)
 
(27
)
Loss on sale of fixed assets
(2
)
 
(1
)
 
(3
)
 
(2
)
Other costs, net
(3
)
 
(4
)
 
(5
)
 
(7
)
Income before income taxes
36

 
49

 
95

 
66

Income tax (benefit) provision
(2
)
 
26

 
22

 
29

Net income
38

 
23

 
73

 
37

Net income attributable to noncontrolling interests

 

 

 

Net income attributable to our common shareholder
$
38

 
$
23

 
$
73

 
$
37

Information about Major Customers and Primary Supplier
The table below shows our net sales to Rexam Plc (Rexam), Affiliates of Ball Corporation (Ball) and Anheuser-Busch InBev (Anheuser-Busch), our three largest customers, as a percentage of total “Net sales.”
 
 
Three Months Ended September 30,
 
Six Months Ended September 30,
 
2014
 
2013
 
2014
 
2013
Rexam
18
%
 
17
%
 
18
%
 
17
%
Ball
12
%
 
9
%
 
11
%
 
10
%
Anheuser-Busch
8
%
 
7
%
 
8
%
 
8
%

46

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

Rio Tinto Alcan (RTA) is our primary supplier of metal inputs, including prime and sheet ingot. The table below shows our purchases from RTA as a percentage of total combined metal purchases.
 
 
Three Months Ended September 30,
 
Six Months Ended September 30,
 
2014
 
2013
 
2014
 
2013
Purchases from RTA as a percentage of total
16
%
 
17
%
 
15
%
 
18
%





 

47

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)


 18.    SUPPLEMENTAL INFORMATION

Supplemental cash flow information (in millions):
 
 
Six Months Ended September 30,
 
2014
 
2013
Interest paid
$
150

 
$
138

Income taxes paid
$
63

 
$
63

As of September 30, 2014, we recorded $60 million of outstanding accounts payable and accrued liabilities related to capital expenditures for which the cash outflows will occur subsequent to September 30, 2014. During the six months ended September 30, 2014, we incurred capital lease obligations of less than $1 million.
 

48

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)


19.    SUPPLEMENTAL GUARANTOR INFORMATION

In connection with the issuance of Novelis Inc.'s (the Parent and Issuer) 2017 Notes and 2020 Notes, certain of our wholly-owned subsidiaries, which are 100% owned within the meaning of Rule 3-10(h)(1) of Regulation S-X, provided guarantees. These guarantees are full and unconditional as well as joint and several. The guarantor subsidiaries (the Guarantors) are comprised of the majority of our businesses in Canada, the U.S., the U.K., Brazil, Portugal and Switzerland, as well as certain businesses in Germany and France. The remaining subsidiaries (the Non-Guarantors) of the Parent are not guarantors of the Notes.

CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
(in millions)
 
Three Months Ended September 30, 2014
 
Parent
 
Guarantors
 
Non-
Guarantors
 
Eliminations
 
Consolidated
Net sales
$
166

 
$
2,415

 
$
684

 
$
(434
)
 
$
2,831

Cost of goods sold (exclusive of depreciation and amortization)
172

 
2,121

 
626

 
(436
)
 
2,483

Selling, general and administrative expenses
(1
)
 
83

 
21

 

 
103

Depreciation and amortization
5

 
65

 
20

 

 
90

Research and development expenses

 
11

 
1

 

 
12

Interest expense and amortization of debt issuance costs
81

 
20

 
2

 
(21
)
 
82

Restructuring and impairment, net

 
6

 
1

 

 
7

Equity in net (income) loss of consolidated subsidiaries
(128
)
 
(10
)
 

 
138

 

Other (income) expense, net
(2
)
 
(1
)
 

 
21

 
18

 
127

 
2,295

 
671

 
(298
)
 
2,795

Income (loss) before income taxes
39

 
120

 
13

 
(136
)
 
36

Income tax provision (benefit)
1

 
(6
)
 
3

 

 
(2
)
Net income (loss)
38

 
126

 
10

 
(136
)
 
38

Net income attributable to noncontrolling interests

 

 

 

 

Net income (loss) attributable to our common shareholder
$
38

 
$
126

 
$
10

 
$
(136
)
 
$
38

Comprehensive (loss) income
$
(96
)
 
$
32

 
$
(19
)
 
$
(15
)
 
$
(98
)
Less: Comprehensive loss attributable to noncontrolling interest
$

 
$

 
$
(2
)
 
$

 
$
(2
)
Comprehensive (loss) income attributable to our common shareholder
$
(96
)
 
$
32

 
$
(17
)
 
$
(15
)
 
$
(96
)
 


49

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
(in millions)
 
Three Months Ended September 30, 2013
 
Parent
 
Guarantors
 
Non-
Guarantors
 
Eliminations
 
Consolidated
Net sales
$
163

 
$
1,979

 
$
599

 
$
(327
)
 
$
2,414

Cost of goods sold (exclusive of depreciation and amortization)
140

 
1,729

 
532

 
(327
)
 
2,074

Selling, general and administrative expenses
8

 
82

 
19

 

 
109

Depreciation and amortization
4

 
60

 
15

 

 
79

Research and development expenses

 
11

 
1

 

 
12

Interest expense and amortization of debt issuance costs
78

 
8

 
(1
)
 
(10
)
 
75

Restructuring and impairment, net
1

 
17

 

 

 
18

Equity in net loss of non-consolidated affiliates

 
3

 

 

 
3

Equity in net (income) loss of consolidated subsidiaries
(80
)
 
(23
)
 

 
103

 

Other (income) expense, net
(12
)
 
(6
)
 
3

 
10

 
(5
)
 
139

 
1,881

 
569

 
(224
)
 
2,365

Income (loss) before taxes
24

 
98

 
30

 
(103
)
 
49

Income tax provision
1

 
18

 
7

 

 
26

Net income (loss)
23

 
80

 
23

 
(103
)
 
23

Net income attributable to noncontrolling interests

 

 

 

 

Net income (loss) attributable to our common shareholder
$
23

 
$
80

 
$
23

 
$
(103
)
 
$
23

Comprehensive income (loss)
$
185

 
$
184

 
$
75

 
$
(260
)
 
$
184

 Less: Comprehensive loss attributable to noncontrolling interest
$

 
$

 
$
(1
)
 
$

 
$
(1
)
Comprehensive income (loss) attributable to our common shareholder
$
185

 
$
184

 
$
76

 
$
(260
)
 
$
185



50

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
(in millions)
 
Six Months Ended September 30, 2014
 
Parent
 
Guarantors
 
Non-
Guarantors
 
Eliminations
 
Consolidated
Net sales
$
340

 
$
4,650

 
$
1,369

 
$
(848
)
 
$
5,511

Cost of goods sold (exclusive of depreciation and amortization)
344

 
4,071

 
1,247

 
(850
)
 
4,812

Selling, general and administrative expenses
(5
)
 
174

 
42

 

 
211

Depreciation and amortization
9

 
129

 
41

 

 
179

Research and development expenses

 
23

 
1

 

 
24

Interest expense and amortization of debt issuance costs
161

 
34

 
5

 
(37
)
 
163

Gain on assets held for sale
(5
)
 
(6
)
 

 

 
(11
)
Restructuring and impairment, net

 
11

 
2

 

 
13

Equity in net loss of non-consolidated affiliates

 
2

 

 

 
2

Equity in net (income) loss of consolidated subsidiaries
(218
)
 
(19
)
 

 
237

 

Other (income) expense, net
(22
)
 
3

 
5

 
37

 
23

 
264

 
4,422

 
1,343

 
(613
)
 
5,416

Income (loss) before income taxes
76

 
228

 
26

 
(235
)
 
95

Income tax provision
3

 
12

 
7

 

 
22

Net income (loss)
73

 
216

 
19

 
(235
)
 
73

Net income attributable to noncontrolling interests

 

 

 

 

Net income (loss) attributable to our common shareholder
$
73

 
$
216

 
$
19

 
$
(235
)
 
$
73

Comprehensive (loss) income
$
(30
)
 
$
106

 
$
25

 
$
(132
)
 
$
(31
)
Less: Comprehensive loss attributable to noncontrolling interest
$

 
$

 
$
(1
)
 
$

 
$
(1
)
Comprehensive (loss) income attributable to our common shareholder
$
(30
)
 
$
106

 
$
26

 
$
(132
)
 
$
(30
)

























51

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
(in millions)
 
Six Months Ended September 30, 2013
 
Parent
 
Guarantors
 
Non-
Guarantors
 
Eliminations
 
Consolidated
Net sales
$
341

 
$
3,941

 
$
1,225

 
$
(692
)
 
$
4,815

Cost of goods sold (exclusive of depreciation and amortization)
329

 
3,446

 
1,089

 
(692
)
 
4,172

Selling, general and administrative expenses
52

 
145

 
32

 

 
229

Depreciation and amortization
8

 
118

 
30

 

 
156

Research and development expenses
1

 
20

 
1

 

 
22

Interest expense and amortization of debt issuance costs
157

 
15

 
(2
)
 
(19
)
 
151

Restructuring and impairment, net
1

 
25

 
1

 

 
27

Equity in net loss of non-consolidated affiliates

 
7

 

 

 
7

Equity in net (income) loss of consolidated subsidiaries
(235
)
 
(49
)
 

 
284

 

Other (income) expense, net
(10
)
 
(35
)
 
11

 
19

 
(15
)
 
303

 
3,692

 
1,162

 
(408
)
 
4,749

Income (loss) before income taxes
38

 
249

 
63

 
(284
)
 
66

Income tax provision
1

 
16

 
12

 

 
29

Net income (loss)
37

 
233

 
51

 
(284
)
 
37

Net income attributable to noncontrolling interests

 

 

 

 

Net income (loss) attributable to our common shareholder
$
37

 
$
233

 
$
51

 
$
(284
)
 
$
37

Comprehensive (loss) income
$
157

 
$
356

 
$
81

 
$
(439
)
 
$
155

Less: Comprehensive loss attributable to noncontrolling interest
$

 
$

 
$
(2
)
 
$

 
$
(2
)
Comprehensive (loss) income attributable to our common shareholder
$
157

 
$
356

 
$
83

 
$
(439
)
 
$
157
























52

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

CONDENSED CONSOLIDATING BALANCE SHEET (in millions)
 
As of September 30, 2014
 
Parent
 
Guarantors
 
Non-
Guarantors
 
Eliminations
 
Consolidated
ASSETS
Current assets
 
 
 
 
 
 
 
 
 
Cash and cash equivalents
$
4

 
$
228

 
$
94

 
$

 
$
326

Accounts receivable, net of allowances
 
 
 
 
 
 
 
 
 
— third parties
20

 
1,243

 
255

 

 
1,518

— related parties
523

 
173

 
101

 
(737
)
 
60

Inventories
36

 
1,117

 
349

 
2

 
1,504

Prepaid expenses and other current assets
5

 
92

 
27

 

 
124

Fair value of derivative instruments
10

 
50

 
22

 
(3
)
 
79

Deferred income tax assets

 
71

 
5

 

 
76

Assets held for sale

 
73

 

 

 
73

Total current assets
598

 
3,047

 
853

 
(738
)
 
3,760

Property, plant and equipment, net
98

 
2,507

 
930

 

 
3,535

Goodwill

 
597

 
11

 

 
608

Intangible assets, net
17

 
590

 
4

 

 
611

Investments in and advances to non-consolidated affiliates

 
560

 

 

 
560

Investments in consolidated subsidiaries
3,270

 
635

 

 
(3,905
)
 

Deferred income tax assets

 
24

 
53

 

 
77

Other long-term assets
 
 
 
 
 
 
 
 


— third parties
64

 
87

 
9

 

 
160

— related parties
1,325

 
59

 

 
(1,374
)
 
10

Total assets
$
5,372

 
$
8,106

 
$
1,860

 
$
(6,017
)
 
$
9,321

LIABILITIES AND EQUITY
Current liabilities
 
 
 
 
 
 
 
 
 
Current portion of long-term debt
$
21

 
$
9

 
$
62

 
$

 
$
92

Short-term borrowings
 
 
 
 
 
 
 
 
 
— third parties
566

 
412

 
66

 

 
1,044

— related parties
25

 
389

 

 
(414
)
 

Accounts payable
 
 
 
 
 
 
 
 
 
— third parties
25

 
1,074

 
544

 

 
1,643

— related parties
69

 
245

 
32

 
(293
)
 
53

Fair value of derivative instruments
34

 
54

 
11

 
(3
)
 
96

Accrued expenses and other current liabilities


 


 


 


 


— third parties
91

 
376

 
89

 

 
556

— related parties
1

 
25

 
4

 
(30
)
 

Deferred income tax liabilities

 
48

 

 

 
48

Total current liabilities
832

 
2,632

 
808

 
(740
)
 
3,532

Long-term debt, net of current portion
 
 
 
 
 
 
 
 
 
— third parties
4,212

 
33

 
95

 

 
4,340

— related parties
49

 
1,266

 
59

 
(1,374
)
 

Deferred income tax liabilities

 
338

 
6

 

 
344

Accrued postretirement benefits
42

 
408

 
162

 

 
612

Other long-term liabilities
27

 
220

 
9

 

 
256

Total liabilities
5,162

 
4,897

 
1,139

 
(2,114
)
 
9,084

Commitments and contingencies

 

 

 

 

Total temporary equity - intercompany

 
1,681

 

 
(1,681
)
 

Shareholder’s equity
 
 
 
 
 
 
 
 
 
Common stock

 

 

 

 

Additional paid-in capital
1,404

 

 

 

 
1,404

Retained earnings (accumulated deficit)
(1,000
)
 
1,784

 
701

 
(2,485
)
 
(1,000
)
Accumulated other comprehensive income (loss)
(194
)
 
(256
)
 
(7
)
 
263

 
(194
)
Total equity of our common shareholder
210

 
1,528

 
694

 
(2,222
)
 
210

Noncontrolling interests

 

 
27

 

 
27

Total equity
210

 
1,528

 
721

 
(2,222
)
 
237

Total liabilities and equity
$
5,372

 
$
8,106

 
$
1,860

 
$
(6,017
)
 
$
9,321


53

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

CONDENSED CONSOLIDATING BALANCE SHEET (in millions)
 
As of March 31, 2014
 
Parent
 
Guarantors
 
Non-
Guarantors
 
Eliminations
 
Consolidated
ASSETS
Current assets
 
 
 
 
 
 
 
 
 
Cash and cash equivalents
$
4

 
$
372

 
$
133

 
$

 
$
509

Accounts receivable, net of allowances
 
 
 
 
 
 
 
 
 
— third parties
15

 
1,121

 
246

 

 
1,382

— related parties
1,093

 
193

 
57

 
(1,289
)
 
54

Inventories
36

 
880

 
257

 

 
1,173

Prepaid expenses and other current assets
5

 
76

 
20

 

 
101

Fair value of derivative instruments
12

 
26

 
14

 
(1
)
 
51

Deferred income tax assets

 
96

 
5

 

 
101

Assets held for sale
28

 
74

 

 

 
102

Total current assets
1,193

 
2,838

 
732

 
(1,290
)
 
3,473

Property, plant and equipment, net
100

 
2,485

 
928

 

 
3,513

Goodwill

 
600

 
11

 

 
611

Intangible assets, net
19

 
617

 
4

 

 
640

Investments in and advances to non-consolidated affiliates

 
612

 

 

 
612

Investments in consolidated subsidiaries
3,273

 
612

 

 
(3,885
)
 

Deferred income tax assets

 
28

 
52

 

 
80

Other long-term assets
 
 
 
 
 
 
 
 


— third parties
73

 
89

 
11

 

 
173

— related parties
844

 
61

 

 
(893
)
 
12

Total assets
$
5,502

 
$
7,942

 
$
1,738

 
$
(6,068
)
 
$
9,114

LIABILITIES AND EQUITY
Current liabilities
 
 
 
 
 
 
 
 
 
Current portion of long-term debt
$
21

 
$
10

 
$
61

 
$

 
$
92

Short-term borrowings
 
 
 
 
 
 
 
 
 
— third parties
367

 
287

 
69

 

 
723

— related parties
32

 
809

 

 
(841
)
 

Accounts payable
 
 
 
 
 
 
 
 
 
— third parties
35

 
912

 
471

 

 
1,418

— related parties
89

 
377

 
29

 
(442
)
 
53

Fair value of derivative instruments
14

 
40

 
7

 
(1
)
 
60

Accrued expenses and other current liabilities
 
 
 
 
 
 
 
 
 
— third parties
104

 
358

 
85

 

 
547

— related parties
250

 
4

 
2

 
(6
)
 
250

Deferred income tax liabilities

 
16

 

 

 
16

Liabilities held for sale
10

 
1

 

 

 
11

Total current liabilities
922

 
2,814

 
724

 
(1,290
)
 
3,170

Long-term debt, net of current portion
 
 
 
 
 
 
 
 
 
— third parties
4,219

 
40

 
100

 

 
4,359

— related parties
49

 
788

 
56

 
(893
)
 

Deferred income tax liabilities

 
419

 
6

 

 
425

Accrued postretirement benefits
44

 
422

 
155

 

 
621

Other long-term liabilities
28

 
236

 
7

 

 
271

Total liabilities
5,262

 
4,719

 
1,048

 
(2,183
)
 
8,846

Commitments and contingencies

 

 

 

 

Total temporary equity - intercompany

 
1,681

 

 
(1,681
)
 

Shareholder’s equity
 
 
 
 
 
 
 
 
 
Common stock

 

 

 

 

Additional paid-in capital
1,404

 

 

 

 
1,404

Retained earnings (accumulated deficit)
(1,073
)
 
1,684

 
680

 
(2,364
)
 
(1,073
)
Accumulated other comprehensive income (loss)
(91
)
 
(142
)
 
(18
)
 
160

 
(91
)
Total equity of our common shareholder
240

 
1,542

 
662

 
(2,204
)
 
240

Noncontrolling interests

 

 
28

 

 
28

Total equity
240

 
1,542

 
690

 
(2,204
)
 
268

Total liabilities and equity
$
5,502

 
$
7,942

 
$
1,738

 
$
(6,068
)
 
$
9,114





54

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
(in millions)
 
Six Months Ended September 30, 2014
 
Parent
 
Guarantors
 
Non-
Guarantors
 
Eliminations
 
Consolidated
OPERATING ACTIVITIES
 
 
 
 
 
 
 
 
 
Net cash (used in) provided by operating activities
$
108

 
$
74

 
$
(6
)
 
$
(189
)
 
$
(13
)
INVESTING ACTIVITIES
 
 
 
 
 
 
 
 
 
Capital expenditures
(8
)
 
(218
)
 
(38
)
 

 
(264
)
Proceeds from sales of assets, net of transaction fees


 


 


 


 


— third parties
29

 
5

 

 

 
34

(Outflows) proceeds from investment in and advances to affiliates, net
(71
)
 
(4
)
 

 
64

 
(11
)
Proceeds (outflows) from settlement of other undesignated derivative instruments, net
11

 
(11
)
 
3

 

 
3

Net cash provided by (used in) investing activities
(39
)
 
(228
)
 
(35
)
 
64

 
(238
)
FINANCING ACTIVITIES
 
 
 
 
 
 
 
 
 
Proceeds from issuance of long-term and short-term borrowings
 
 
 
 
 
 
 
 
 
— third parties

 
188

 
10

 

 
198

— related parties

 
500

 
3

 
(503
)
 

Principal payments of long-term and short-term borrowings
 
 
 
 
 
 
 
 
 
— third parties
(11
)
 
(95
)
 
(20
)
 

 
(126
)
— related parties

 
(22
)
 

 
22

 

Revolving credit facilities and other, net
 
 
 
 
 
 
 
 
 
— third parties
199

 
50

 
(1
)
 

 
248

— related parties
(7
)
 
(420
)
 

 
427

 

Return of capital to our common shareholder
(250
)
 

 

 

 
(250
)
Proceeds from issuance of intercompany equity

 

 
10

 
(10
)
 

Dividends — noncontrolling interests

 
(188
)
 
(2
)
 
189

 
(1
)
Net cash (used in) provided by financing activities
(69
)
 
13

 

 
125

 
69

Net decrease in cash and cash equivalents

 
(141
)
 
(41
)
 

 
(182
)
Effect of exchange rate changes on cash

 
(3
)
 
2

 

 
(1
)
Cash and cash equivalents — beginning of period
4

 
372

 
133

 

 
509

Cash and cash equivalents — end of period
$
4

 
$
228

 
$
94

 
$

 
$
326




55

Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) - (Continued)

CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
(in millions)
 
Six Months Ended September 30, 2013
 
Parent
 
Guarantors
 
Non-
Guarantors
 
Eliminations
 
Consolidated
OPERATING ACTIVITIES
 
 
 
 
 
 
 
 
 
Net cash (used in) provided by operating activities
$
4

 
$
357

 
$
84

 
$
(197
)
 
$
248

INVESTING ACTIVITIES
 
 
 
 
 
 
 
 
 
Capital expenditures
(10
)
 
(237
)
 
(118
)
 

 
(365
)
Proceeds from the sale of assets, net of transaction fees
 
 
 
 
 
 
 
 
 
— related parties

 
8

 

 

 
8

(Outflows) proceeds from investment in and advances to affiliates
(83
)
 

 

 
83

 

(Outflows) proceeds from settlement of other undesignated derivative instruments, net
(8
)
 
4

 
10

 

 
6

Net cash (used in) provided by investing activities
(101
)
 
(225
)
 
(108
)
 
83

 
(351
)
FINANCING ACTIVITIES
 
 
 
 
 
 
 
 
 
Proceeds from issuance of long-term and short-term borrowings
 
 
 
 
 
 
 
 
 
— third parties

 
72

 
4

 

 
76

— related parties

 

 
35

 
(35
)
 

Principal payments of long-term and short-term borrowings
 
 
 
 
 
 
 
 
 
— third parties
(10
)
 
(49
)
 

 

 
(59
)
Revolving credit facilities and other, net
 
 
 
 
 
 
 
 
 
— third parties
115

 
16

 

 

 
131

— related parties

 
48

 

 
(48
)
 

Dividends, noncontrolling interests

 
(197
)
 

 
197

 

Debt issuance costs
(8
)
 

 

 

 
(8
)
Net cash provided by (used in) financing activities
97

 
(110
)
 
39

 
114

 
140

Net increase in cash and cash equivalents

 
22

 
15

 

 
37

Effect of exchange rate changes on cash

 
(1
)
 
1

 

 

Cash and cash equivalents — beginning of period
4

 
196

 
101

 

 
301

Cash and cash equivalents — end of period
$
4

 
$
217

 
$
117

 
$

 
$
338




56



Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
FORWARD LOOKING STATEMENTS
The following information should be read together with our unaudited condensed consolidated financial statements and accompanying notes included elsewhere in this Quarterly Report for a more complete understanding of our financial condition and results of operations. The following discussion contains forward-looking statements that reflect our plans, estimates and beliefs. Our actual results could differ materially from those discussed in these forward-looking statements. Factors that could cause or contribute to these differences include, but are not limited to, those discussed below, particularly in “SPECIAL NOTE REGARDING FORWARD-LOOKING STATEMENTS AND MARKET DATA.”
OVERVIEW AND REFERENCES

Novelis is the world's leading aluminum rolled products producer based on shipment volume in fiscal 2014. We produce aluminum sheet and light gauge products for use in the packaging market, which includes beverage, automotive, food can and foil products, as well as for use in the automotive, electronics, architectural, transportation and industrial product markets. We are also the world's largest recycler of aluminum and have recycling operations in many of our plants as well as stand-alone recycling facilities to recycle both post-consumer aluminum and post-industrial aluminum. As of September 30, 2014, we had manufacturing operations in eleven countries on four continents, which include 26 operating plants, and recycling operations in 11 of these plants. In addition to aluminum rolled products plants, our South American businesses include primary aluminum smelting and power generation facilities. On October 16, 2014, we announced that Novelis will close its remaining smelting facilities by the end of calendar year 2014. Additionally, as of September 30, 2014, the previously announced sales of our power generation assets are pending regulatory approval. We are the only company of our size and scope focused solely on the aluminum rolled products markets and capable of local supply of technologically sophisticated products in all of our geographic regions, but with the global footprint to service global customers.
In this Quarterly Report on Form 10-Q, unless otherwise specified, the terms “we,” “our,” “us,” “Company,” and “Novelis” refer to Novelis Inc., a company incorporated in Canada under the Canadian Business Corporations Act (CBCA) and its subsidiaries. References herein to “Hindalco” refer to Hindalco Industries Limited, our indirect parent company, which acquired Novelis in May 2007, through its indirect wholly-owned subsidiary, AV Metals Inc., our direct parent company.
As used in this Quarterly Report, consolidated “aluminum rolled product shipments” or “flat rolled product shipments” refers to aluminum rolled products shipments to third parties. Regional “aluminum rolled product shipments” or “flat rolled product shipments” refers to aluminum rolled products shipments to third parties and intersegment shipments to other Novelis regions. Shipment amounts also include tolling shipments. References to “total shipments” include aluminum rolled products as well as certain other non-rolled product shipments, primarily scrap, UBCs, ingot, billets and primary remelt. The term “aluminum rolled products” is synonymous with the terms “flat rolled products” and “FRP” commonly used by manufacturers and third party analysts in our industry. All tonnages are stated in metric tonnes. One metric tonne is equivalent to 2,204.6 pounds. One kilotonne (kt) is 1,000 metric tonnes.

A significant amount of our business is conducted under a conversion model, which allows us to pass through increases or decreases in the price of aluminum to our customers. Nearly all of our flat-rolled products have a price structure with three components: (i) a pass-through base aluminum price quoted off the LME; (ii) local market premiums, which we pass through to most of our customers; and (iii) a “conversion premium” to produce the rolled product which reflects, among other factors, the competitive market conditions for that product. Base aluminum prices are typically driven by macroeconomic factors and global supply and demand of aluminum. The local market premiums tend to vary based on the supply and demand for metal in a particular region and associated transportation costs.

References to our Form 10-K made throughout this document refer to our Annual Report on Form 10-K for the year ended March 31, 2014, filed with the United States Securities and Exchange Commission (SEC) on May 16, 2014.

57




HIGHLIGHTS
We reported "Segment income" of $230 million for the current quarter, which is up slightly compared to prior year. The solid "Segment income" was driven by continued growth in shipment levels, despite an unfavorable impact from foreign currency movements due to the strengthening of the U.S. dollar compared to the international functional currencies in which we operate and higher costs associated with the commissioning of our expansion projects.
Shipments of our flat rolled products increased 7% to 765 kt in the second quarter of fiscal 2015 compared to 713 kt in the prior year. Our rolling expansion in South Korea and an increase in demand in the Middle East contributed to higher shipment levels in our Asia region. Shipments were also up in North America and Europe in the second quarter of fiscal 2015 compared to prior year, driven by higher automotive and can product shipments. Our recent rolling expansion in our Pindamonhangaba (Pinda) facility, coupled with strong demand in Brazil, contributed to higher shipments in South America. As noted in the table below, this was our fourth consecutive quarter of higher shipments in all regions versus the comparable prior year periods.
We continue to make significant investments in our automotive sheet finishing operations as the automotive industry is using more aluminum in vehicles to improve fuel efficiency by reducing vehicle weight. We have commissioned one of our new automotive sheet finishing lines in our Oswego, New York facility and the second line at that location is in the commissioning stage. These two lines will result in approximately 240 kt of additional automotive finishing capacity annually when operating at full capacity. As a result of this added capacity, we expect our automotive shipment levels in North America to increase in the second half of fiscal 2015 when a customer begins the production of an aluminum intensive vehicle. We started the commissioning phase of our new automotive sheet finishing plant in Changzhou, China in July 2014, which will result in approximately 120 kt of additional finishing capacity when operating at full capacity. We are constructing a third automotive finishing line at our Oswego, New York facility and a second automotive finishing line at our Nachterstedt, Germany facility. These projects are expected to begin commissioning in late calendar year 2015, and each will add approximately 120 kt of capacity. With these latest expansions, the Company’s global automotive sheet capacity will more than triple to approximately 900 kt per year when fully operational.
The amount of recycled content in our products was 46% in fiscal 2014 and we expect this amount will increase by the end of fiscal 2015. Our various recycling expansion projects are significant components of our strategy to achieve 80% recycled content in our products by 2020. We have commissioned our recycling expansion in Nachterstedt, Germany which is the largest aluminum recycling facility in the world. Our recently expanded recycling facilities in Yeongju, South Korea and Pinda, Brazil are contributing to the increased usage of recycled content. We are also expanding our recycling operations in Oswego, New York to support higher levels of automotive scrap processing.
The competitive landscape in Asia, which includes competition from FRP suppliers in China, has resulted in lower conversion premiums with the renewal of certain customer contracts. Additionally, many of our competitors in the Asia region base their metal purchases off the Shanghai Metal Exchange, which does not have a local market premium and puts us at a disadvantage competitively. The local market premium in Asia has increased compared to prior year and resulted in an increase in our cost of metal that we are unable able to fully pass through to our customers.
In October 2014, we announced plans to cease operations at our primary aluminum smelter in Ouro Preto, Brazil, at the end of the 2014 calendar year. This decision is consistent with our global strategy to build our business around sustainability and a closed-loop business model focused on recycled content. In addition, the closure is driven by systemic issues affecting the entire primary aluminum industry in Brazil which was resulting in higher operating costs.
We reported "Net income" of $38 million in the three months ended September 30, 2014, an increase of $15 million compared to $23 million in the three months ended September 30, 2013. Net cash used in operating activities was $13 million for the six months ended September 30, 2014 compared to net cash provided by operating activities of $248 million in the prior year. The unfavorable variance was driven by an increase in net working capital due to higher average aluminum prices and higher inventory quantities on hand as a result of our added production capacity from our expansion projects compared to prior year. Our capital expenditures have declined as some of our larger strategic expansion projects have either recently commissioned or are in the commissioning phase. We spent $264 million on capital expenditures globally for the six months ended September 30, 2014 compared to $365 million in the same period in prior year.

  


58



BUSINESS AND INDUSTRY CLIMATE
Current regulations, including the Corporate Average Fuel Economy (CAFE) standards in the U.S., require significant reductions in fuel consumption by vehicles. The demand for aluminum by the automotive industry continues to grow rapidly, driven by these regulations and the need to lightweight vehicles to improve fuel efficiency. We expect the automotive aluminum market to grow significantly through the end of the decade, which is driving the significant investments we are making in our automotive sheet finishing capacity in North America, Europe and Asia. Consumer demand for carbonated soft drinks in North America has declined, creating excess capacity in the can market in the region. We expect the overcapacity for can products in North America to eventually tighten as producers of flat rolled aluminum products shift more hot mill rolling capacity toward automotive products. The aluminum can market is growing in our other regions due to a combination of substitution trends and growing economic development. The competitive landscape in which we operate continues to put downward pressure on conversion premiums, primarily in can and specialty products.

LME base aluminum prices increased 7% during the second quarter of fiscal 2015 to $1,935 per metric tonne as of September 30, 2014. The average LME price of aluminum in the second quarter of fiscal 2015 was substantially higher when compared to the same period in fiscal 2014. The primary aluminum market has been impacted by an increase in demand globally, as reflected in the higher average LME aluminum prices during the current year as compared to fiscal 2014. The overall benefit we realized from the utilization of recycled metal was positively impacted by the higher average aluminum prices as well as the slight increase in the average discounts off LME aluminum prices we pay on the procurement of recycled metal. We were able to further increase this realized benefit by increasing our use of recycled metal as an input to our products driven primarily by our additional recycling capacity in our Yeongju, South Korea and Pinda, Brazil facilities. The prices we pay for aluminum also include local market premiums, which we pass through to most of our customers.  The local market premiums globally have historically been fairly stable but have increased significantly over the past two years. 

Key Sales and Shipment Trends
 
(in millions, except shipments which are in kt)
 
Three Months Ended
 
Year Ended
 
Three Months Ended
 
 
Jun 30,
2013
 
Sept 30,
2013
 
Dec 31,
2013
 
Mar 31,
2014
 
Mar 31,
2014
 
Jun 30,
2014
 
Sept 30, 2014
Net sales
 
$
2,401

 
$
2,414

 
$
2,403

 
$
2,549

 
$
9,767

 
$
2,680

 
$
2,831

Percentage (decrease) increase in net sales versus comparable previous year period
 
(6
)%
 
(1
)%
 
4
%
 
2
%
 
 %
 
12
%
 
17
%
Rolled product shipments:
 
 
 
 
 
 
 
 
 
 
 
 
 
 
North America
 
238

 
238

 
235

 
247

 
958

 
249

 
260

Europe
 
232

 
225

 
212

 
242

 
911

 
246

 
234

Asia
 
162

 
156

 
165

 
157

 
640

 
188

 
186

South America
 
92

 
108

 
123

 
124

 
447

 
114

 
116

Eliminations
 
(16
)
 
(14
)
 
(14
)
 
(17
)
 
(61
)
 
(27
)
 
(31
)
Total
 
708

 
713

 
721

 
753

 
2,895

 
770

 
765

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
The following summarizes the percentage increase (decrease) in rolled product shipments versus the comparable previous year period:
 
 
 
 
North America
 
(11
)%
 
(12
)%
 
9
%
 
3
%
 
(3
)%
 
5
%
 
9
%
Europe
 
 %
 
3
 %
 
10
%
 
11
%
 
6
 %
 
6
%
 
4
%
Asia
 
19
 %
 
10
 %
 
17
%
 
10
%
 
14
 %
 
16
%
 
19
%
South America
 
3
 %
 
17
 %
 
15
%
 
16
%
 
13
 %
 
24
%
 
7
%
Total
 
(2
)%
 
(1
)%
 
11
%
 
8
%
 
4
 %
 
9
%
 
7
%






59



Business Model and Key Concepts
Conversion Business Model

A significant amount of our business is conducted under a conversion model, which allows us to pass through increases or decreases in the price of aluminum to our customers. Nearly all of our flat-rolled products have a price structure with three components: (i) a base aluminum price quoted off the LME; (ii) local market premiums; and (iii) a “conversion premium” to produce the rolled product which reflects, among other factors, the competitive market conditions for that product. Base aluminum prices are typically driven by macroeconomic factors and global supply and demand of aluminum. The local market premiums tend to vary based on the supply and demand for metal in a particular region and associated transportation costs.

LME Base Aluminum Prices and Local Market Premiums
    
The average (based on the simple average of the monthly averages) and closing prices based upon the LME prices for aluminum for the three and six months ended September 30, 2014 and 2013 are as follows:
 
 
Three Months Ended September 30,
 
Percent
 
Six Months Ended September 30,
 
Percent
 
2014
 
2013
 
Change
 
2014
 
2013
 
Change
London Metal Exchange Prices
 
 
 
 
 
 
 
 
 
 
 
Aluminum (per metric tonne, and presented in U.S. dollars):
 
 
 
 
 
 
 
 
 
 
 
Closing cash price as of beginning of period
$
1,851

 
$
1,731

 
7
%
 
$
1,731

 
$
1,882

 
(8
)%
Average cash price during the period
$
1,989

 
$
1,781

 
12
%
 
$
1,894

 
$
1,808

 
5
 %
Closing cash price as of end of period
$
1,935

 
$
1,803

 
7
%
 
$
1,935

 
$
1,803

 
7
 %

LME prices continued their increasing trend in the second quarter of fiscal 2015, as illustrated by the higher average cash price during the current period and the closing cash price as of September 30, 2014 compared to the prior year. The fluctuating prices and timing of when derivatives are realized resulted in less than $1 million of net unrealized losses on undesignated metal derivatives in the second quarter of fiscal 2015 compared to $4 million of net gains in the second quarter of fiscal 2014. During the first six months of fiscal 2015 compared to the first six months of fiscal 2014, these drivers resulted in less than $1 million and $4 million of net unrealized losses on undesignated metal derivatives, respectively.

The local market premiums in all four of our regions were significantly higher in the second quarter and first six months of fiscal 2015 compared to the comparable periods in fiscal 2014. The weighted average local market premium was as follows:

 
Three Months Ended September 30,
 
Percent
 
Six Months Ended September 30,
 
Percent
 
2014
 
2013
 
Change
 
2014
 
2013
 
Change
Weighted average Local Market Premium (per metric tonne, and presented in U.S. dollars)
$
482

 
$
237

 
103
%
 
$
458

 
$
252

 
82
%

The higher local market premiums and higher base aluminum prices, increased our cost of primary and sheet ingot aluminum as compared to the prior year comparable periods. The higher prices resulted in higher "Net sales," "Cost of goods sold (exclusive of depreciation and amortization)," "Accounts receivable, net," "Inventories," and "Accounts payable."
    
In North America, Europe and South America, we pass through local market premiums to our customers which are recorded through "Net sales." The competitive landscape in Asia results in many of our competitors in China pricing their metal off the Shanghai Metal Exchange, which does not have a local market premium. We purchase our metal inputs in this region based on the LME and incur a local market premium, resulting in a competitive disadvantage. In Asia, the increasing local premium continues to result in a higher cost of metal, which we are unable able to fully pass through to our customers.

60




Recycled aluminum is generally purchased at a discount as compared to the price of primary aluminum. The benefit we receive from utilizing recycled metal is influenced by the spread between the prices for recycled aluminum and the LME primary aluminum price. Average LME aluminum prices in the second quarter and first half of fiscal 2015 were higher compared to the same period in the prior year which increased the benefits we realize from utilizing recycled metal. Additionally, the spread between the prices we pay for recycled aluminum and LME primary aluminum prices widened in the second quarter and first half of fiscal 2015 compared to prior year, which increased the benefits we realized from utilizing recycled metal.

Metal Price Lag and Related Hedging Activities
Increases or decreases in the average price of aluminum based on the LME directly impact “Net sales,” “Cost of goods sold (exclusive of depreciation and amortization)” and working capital. The timing of these impacts varies based on contractual arrangements with customers and metal suppliers in each region. These timing impacts are referred to as metal price lag. Metal price lag exists due to: 1) the period of time between the pricing of our purchases of metal, holding and processing the metal, and the pricing of the sale of finished inventory to our customers, and 2) certain customer contracts containing fixed forward price commitments which result in exposure to changes in metal prices for the period of time between when our sales price fixes and the sale actually occurs.

We use LME aluminum forward contracts to preserve our conversion margins and manage the timing differences associated with metal price lag. These derivatives directly hedge the economic risk of future metal price fluctuations to better match the purchase price of metal with the sales price of metal. The volatility in local market premiums also results in metal price lag, as we do not have significant derivatives contracts associated with local market premium.

We elect to apply hedge accounting to better match the recognition of gains or losses on certain derivative instruments with the recognition of the underlying exposure being hedged in the statement of operations. For undesignated metal derivatives, there are timing differences between the recognition of unrealized gains or losses on the derivatives and the recognition of the underlying exposure in the statement of operations. The recognition of unrealized gains and losses on undesignated metal derivative positions typically precedes inventory cost recognition, customer delivery and revenue recognition. The timing difference between the recognition of unrealized gains and losses on undesignated metal derivatives and cost or revenue recognition impacts “Income before income taxes” and “Net income.” Gains and losses on metal derivative contracts are not recognized in “Segment income” until realized.
See Segment Review below for the impact of metal price lag on each of our segments.
Foreign Currency and Related Hedging Activities
    
We operate a global business and conduct business in various currencies around the world. We have exposure to foreign currency risk as fluctuations in foreign exchange rates impact our operating results as we translate the operating results from various functional currencies into our U.S. dollar reporting currency at the current average rates. We also record foreign exchange remeasurement gains and losses when business transactions are denominated in currencies other than the functional currency of that operation. The following table presents the exchange rates as of the end of each period and the average of the month-end exchange rates for the three and six months ended September 30, 2014 and 2013:
 
 
 
 
Average Exchange Rate
 
Average Exchange Rate
 
Exchange Rate as of
 
 
 
 
 
September 30, 2014
 
March 31, 2014
 
Three Months Ended September 30,
 
Six Months Ended September 30,
2014
 
2013
 
2014
 
2013
U.S. dollar per Euro
1.263

 
1.378

 
1.305

 
1.336

 
1.339

 
1.321

Brazilian real per U.S. dollar
2.451

 
2.263

 
2.319

 
2.298

 
2.273

 
2.207

South Korean won per U.S. dollar
1,051

 
1,069

 
1,030

 
1,100

 
1,026

 
1,114

Canadian dollar per U.S. dollar
1.120

 
1.104

 
1.099

 
1.036

 
1.091

 
1.034

    

61



In both South Korea and Europe, operations are recorded in their local currency and translated into the U.S. dollar reporting currency. When comparing the second quarter of fiscal 2015 operating results with the second quarter of fiscal 2014, in South Korea, the weaker U.S. dollar resulted in favorable foreign exchange translation; and alternatively in Europe the stronger U.S. dollar resulted in unfavorable foreign exchange translation.
In Brazil and Canada, the U.S. dollar is the functional currency due to predominantly U.S. dollar selling prices while our operating costs are predominately denominated in the Brazilian real and the Canadian dollar. The stronger U.S. dollar compared to the Brazilian real and the Canadian dollar resulted in a favorable remeasurement of local currency operating costs and liabilities into the U.S. dollar in the second quarter of fiscal 2015 compared to the second quarter of fiscal 2014.
We use foreign exchange forward contracts and cross-currency swaps to manage our exposure arising from recorded assets and liabilities, firm commitments and forecasted cash flows denominated in currencies other than the functional currency of certain operations, which include capital expenditures and net investment in foreign subsidiaries. In the second quarter of fiscal 2015, the balance sheet remeasurement hedging losses substantially offset the foreign currency exchange remeasurement gains on the Brazilian real denominated liabilities being remeasured to the U.S. dollar. For other foreign currency hedging programs, the unrealized gains or losses on other undesignated derivatives will be recognized in the statement of operations prior to the hedged transaction. The movement of currency exchange rates during the second quarter of fiscal 2015 and the second quarter of fiscal 2014 resulted in $2 million of net unrealized losses and a net zero impact, respectively, on undesignated foreign currency derivatives. The movement of currency exchange rates during the first half of fiscal 2015 and the first half of fiscal 2014 resulted in $1 million and $2 million, respectively, of net unrealized losses on undesignated foreign currency derivatives, which were not recognized in the same period as the hedged transaction.
See Segment Review below for the impact of foreign currency on each of our segments.



62



RESULTS OF OPERATIONS FOR THE THREE MONTHS ENDED SEPTEMBER 30, 2014 COMPARED TO THE THREE MONTHS ENDED SEPTEMBER 30, 2013
“Net sales” increased $417 million, or 17%, driven by a 12% increase in average base aluminum prices, a 103% increase in weighted average local market premiums, and a 7% increase in FRP shipments, partially offset by a decline in conversion premiums in our can products driven by global competitive market conditions, the sale of our North American consumer foil operations, and declines due to the impact of foreign currency translation.
“Cost of goods sold (exclusive of depreciation and amortization)” increased $409 million, or 20%, due to higher average base aluminum prices, higher average local market premiums, an increase in shipments, and higher costs related to our strategic expansion projects, partially offset by cost reductions from utilizing more recycled metal, cost reductions due to an amendment we made to a non-union retiree medical plan in the prior year, the sales of our North American consumer foil operations, and declines due to the impact of foreign currency translation and remeasurement. Total metal input costs included in "Cost of goods sold (exclusive of depreciation and amortization)” increased $585 million.
“Income before income taxes” for the three months ended September 30, 2014 was $36 million, compared to $49 million in the three months ended September 30, 2013. In addition to the factors noted above, the following items affected “Income before income taxes:”
"Selling, general and administrative expenses" decreased $6 million primarily due to various cost containment initiatives;
“Depreciation and amortization” increased $11 million due to the recent commissioning of some of our global expansion projects and accelerated depreciation on certain non-core assets;
"Restructuring and impairment, net" of $7 million for the three months ended September 30, 2014 includes $4 million of environmental remediation charges related to our smelter operations in South America and $3 million of additional charges in North America, South America and Europe related to past restructuring actions. In October 2014, we announced plans to close our remaining smelter operations in South America, which will result in additional restructuring charges in the second half of fiscal 2015. We incurred $18 million for the three months ended September 30, 2013, which primarily includes severance charges in our European region and impairment charges on non-core assets in Brazil. (See Note 2 - Restructuring and impairment to our accompanying condensed consolidated financial statements for further details on restructuring activities.);
"Interest expense and amortization of debt issuance costs" increased $7 million due to higher outstanding debt balances; and
Unrealized losses of $1 million for the three months ended September 30, 2014 comprised of changes in fair value of undesignated derivatives other than foreign currency remeasurement hedging activities as compared to $4 million of gains in the same period in the prior year, which is reported as "Other expense (income), net."
We recognized a $2 million tax benefit for the three months ended September 30, 2014 primarily due to a low pre-tax income combined with changes in foreign currency rates on deferred income taxes in Brazil and foreign currency translation.
We reported “Net income attributable to our common shareholder” of $38 million for the three months ended September 30, 2014 as compared to $23 million for the three months ended September 30, 2013, primarily as a result of the factors discussed above.

63



Segment Review

Due in part to the regional nature of supply and demand of aluminum rolled products and in order to best serve our customers, we manage our activities on the basis of geographical regions and are organized under four operating segments: North America, Europe, Asia and South America.

We measure the profitability and financial performance of our operating segments based on “Segment income.” We define “Segment income” as earnings before (a) “depreciation and amortization”; (b) “interest expense and amortization of debt issuance costs”; (c) “interest income”; (d) unrealized gains (losses) on change in fair value of derivative instruments, net, except for foreign currency remeasurement hedging activities, which are included in segment income; (e) impairment of goodwill; (f) gain or loss on extinguishment of debt; (g) noncontrolling interests’ share; (h) adjustments to reconcile our proportional share of “Segment income” from non-consolidated affiliates to income as determined on the equity method of accounting; (i) “restructuring and impairment, net”; (j) gains or losses on disposals of property, plant and equipment and businesses, net; (k) other costs, net; (l) litigation settlement, net of insurance recoveries; (m) sale transaction fees; (n) provision or benefit for taxes on income (loss) and (o) cumulative effect of accounting changes, net of tax. The financial information for our segments includes the results of our affiliates on a proportionately consolidated basis, which is consistent with the way we manage our business segments. See Note 5 — Consolidation and Note 6 — Investment in and Advances to Non-Consolidated Affiliates and Related Party Transactions for further information about these affiliates. Our presentation of “Segment income” on a consolidated basis is a non-GAAP financial measure. See “Non-GAAP Financial Measures” below for additional discussion about our use of "Total Segment income.”

The tables below show selected segment financial information (in millions, except shipments which are in kt). For additional financial information related to our operating segments, see Note 17 — Segment, Major Customer and Major Supplier Information. In order to reconcile the financial information for the segments shown in the tables below to the relevant U.S. GAAP-based measures, "Eliminations and other" must adjust for proportional consolidation of each line item, and eliminate intersegment shipments (in kt) and intersegment "Net sales."
Selected Operating Results Three Months Ended September 30, 2014
North
America
 
Europe
 
Asia
 
South
America
 
Other and
Eliminations
 
Total
Net sales
$
907

 
$
963

 
$
568

 
$
445

 
$
(52
)
 
$
2,831

Shipments
 
 
 
 
 
 
 
 
 
 
 
Rolled products - third party
259

 
225

 
173

 
108

 

 
765

Rolled products - intersegment
1

 
9

 
13

 
8

 
(31
)
 

Total rolled products
260

 
234

 
186

 
116

 
(31
)
 
765

Non-rolled products
6

 
48

 
1

 
27

 
(2
)
 
80

Total shipments
266

 
282

 
187

 
143

 
(33
)
 
845

 
Selected Operating Results Three Months Ended September 30, 2013
North
America
 
Europe
 
Asia
 
South
America
 
Other and
Eliminations
 
Total
Net sales
$
757

 
$
809

 
$
463

 
$
391

 
$
(6
)
 
$
2,414

Shipments
 
 
 
 
 
 
 
 
 
 
 
Rolled products - third party
237

 
216

 
155

 
105

 

 
713

Rolled products - intersegment
1

 
9

 
1

 
3

 
(14
)
 

Rolled products
238

 
225

 
156

 
108

 
(14
)
 
713

Non-rolled products
12

 
18

 

 
22

 
(7
)
 
45

Total shipments
250

 
243

 
156

 
130

 
(21
)
 
758


64



The following table reconciles changes in “Segment income” for the three months ended September 30, 2013 to the three months ended September 30, 2014 (in millions).
Changes in Segment income
 
North
America (A)
 
Europe
 
Asia
 
South
America
 
Eliminations
 
Total
Segment Income - Three Months Ended September 30, 2013
 
$
70

 
$
61

 
$
41

 
$
56

 
$

 
$
228

Volume
 
14

 
8

 
13

 
5

 
2

 
42

Conversion premium and product mix
 
(11
)
 
5

 
(7
)
 
(3
)
 

 
(16
)
Conversion costs (B)
 
(4
)
 

 
(12
)
 
(19
)
 

 
(35
)
Metal price lag
 
2

 
4

 

 

 

 
6

Foreign exchange
 

 
(3
)
 
2

 
2

 

 
1

Selling, general & administrative and research & development costs (C)
 
5

 
4

 
(1
)
 

 

 
8

Other changes
 

 
(4
)
 

 

 

 
(4
)
Segment Income - Three Months Ended September 30, 2014
 
$
76

 
$
75

 
$
36

 
$
41

 
$
2

 
$
230

 

(A)
Included in the North America "Segment income" for the three months ended September 30, 2013 were the operating results of our consumer foil operations in North America we sold on June 30, 2014. The change to "Segment income" attributable to these operations for the three months ended September 30, 2014 compared to the prior year was unfavorable by $2 million. The following table reconciles changes in “Segment income” for the three months ended September 30, 2013 to the three months ended September 30, 2014 (in millions), with the impact of the consumer foil operations separately identified.

Changes in Segment income
 
North America
 
Total
Segment Income - Three Months Ended September 30, 2013
 
$
70

 
$
228

Volume
 
19

 
47

Conversion premium and product mix
 
3

 
(2
)
Conversion costs
 
(21
)
 
(52
)
Metal price lag
 
2

 
6

Foreign exchange
 

 
1

Selling, general & administrative and research & development costs
 
5

 
8

Other changes
 

 
(4
)
Net impact of North America consumer foil operations sold in fiscal 2015
 
(2
)
 
(2
)
Segment Income - Three Months Ended September 30, 2014
 
$
76

 
$
230



(B)
Conversion costs include expenses incurred in production such as direct and indirect labor, energy, freight, scrap usage, alloys and hardeners, coatings, alumina, melt loss, the benefit of utilizing scrap and other metal costs. Fluctuations in this component reflect cost efficiencies (inefficiencies) during the period as well as cost (inflation) deflation.
(C)
Selling, general & administrative costs and research & development costs include costs incurred directly by each segment and all corporate related costs, which are allocated to each of our segments.





65



North America
“Net sales” increased $150 million, or 20%, reflecting an increase in average base aluminum prices, higher local market premiums, higher shipments to a large can customer, higher industrial shipments, and growing demand for our automotive products. We expect shipments of our automotive products to increase significantly in the second half of fiscal 2015, as a result of a customer's planned production of an aluminum intensive vehicle.

“Segment income” was $76 million, an increase of 9%, reflecting higher shipment levels as discussed above and improved cost containment of general and administrative expenses, partially offset by unfavorable conversion premiums and higher conversion costs. Our conversion premiums were unfavorable due to the sale of our North America foil business on June 30, 2014. Excluding the impact of our North America foil business, conversion premiums were relatively flat. Conversion costs were unfavorable due to higher costs associated with the commissioning of our automotive lines, higher melt loss, and unfavorable metal mix, partially offset by a favorable impact from the benefits of utilizing recycled metal, and a reduction in benefit costs resulting from an amendment in the prior year to a U.S. retiree medical plan.

We have commissioned one of our automotive sheet finishing lines at our Oswego, New York facility and a second line is in the commissioning phase. These two lines will result in approximately 240 kt of additional automotive finishing capacity annually when it is operating at full capacity. We also began construction on a third automotive finishing line in our Oswego, New York facility, which will add an additional 120 kt of finishing capacity. The third line is expected to become operational at the end of calendar year 2015.
Europe
“Net sales” increased $154 million, or 19%, due to higher average base aluminum prices, higher local market premiums and higher shipments of can, automotive, and non-FRP products. Higher shipments of our can products were driven by a customer's recent conversion from steel to aluminum in one of its plants and unseasonably cooler weather last year which resulted in lower beverage consumption in the prior year. We continue to experience an increase in demand and shipments of our automotive products. Our non-FRP shipments increased compared to prior year driven by selling more scrap to be processed by third parties in advance of our new recycling facility in Nachterstedt, Germany becoming fully commissioned.
“Segment income” was $75 million, an increase of 23%, reflecting the higher shipment levels discussed above, higher conversion premiums, favorable metal price lag, and lower general and administrative costs. Our conversion premiums were favorable due to higher freight related billings to customers. General and administrative costs were favorable due to lower costs as a result of our recent restructuring activities to optimize our business in Europe. The favorable metal price lag was the result of higher average aluminum prices during the second quarter of fiscal 2015. Conversion costs were impacted by an increase in the benefits from the utilization of recycled metal, offset by higher operating costs as a result of our expansion projects, including employment costs and higher freight costs.
In June 2014, we began the commissioning of our fully integrated recycling facility at our Nachterstedt, Germany plant, which will have an annual capacity of approximately 400 kt when operating at full capacity. We are in the process of constructing a second automotive finishing line in our Nachterstedt, Germany facility, which will add an additional 120 kt of finishing capacity. The second line is expected to become operational at the end of calendar year 2015.

66



Asia
“Net sales” increased $105 million, or 23%, reflecting higher average base aluminum prices, higher shipments of our can products, and higher shipments of industrial products. The increase in our can volumes was driven by higher demand from customers in the Middle East. We also increased interregional shipments of industrial products to Novelis North America.
“Segment income” was $36 million a decrease of 12%, reflecting higher conversion costs and lower conversion premiums, partially offset by higher shipments as discussed above. Many of our competitors in China price their metal off the Shanghai Metal Exchange, which does not have a local market premium. The purchase price for our metal inputs is based on the LME and results in us paying a local market premium, which we are unable to fully pass along to our customers. The local market premium has increased compared to prior year, which resulted in unfavorable conversion costs. Other factors that resulted in higher conversion costs include an increase in labor costs, higher energy rates, and higher freight rates, partially offset by an increase in the benefits from the utilization of recycled metal. Conversion premiums were unfavorable due to competitive pressures from FRP suppliers in China with the renewal of certain can contracts.
In July 2014, we began the commissioning process of our new automotive sheet finishing plant in Changzhou, China, which will have annual capacity of approximately 120 kt when operating at full capacity.
South America
“Net sales” increased $54 million, or 14%, driven by higher average base aluminum prices, higher local market premiums, and higher shipments of our can products. Shipments of our can products increased compared to prior year due to an increase in can demand combined with the additional rolling capacity we added with the expansion of our Pinda facility.
“Segment income” was $41 million, an decrease of 27%, reflecting higher conversion costs, unfavorable conversion premiums, partially offset by higher volumes discussed above, and favorable foreign currency. Conversion costs were higher due to production issues that occurred during the current quarter in our Pinda plant, higher market premiums on the procurement of metal, higher employment costs, freight, maintenance, and utility costs, partially offset by an increase in the benefits from the utilization of recycled metal.
In April 2014, we entered into agreements with two parties to sell our hydroelectric power generation operations and our joint venture interest in Consorcio Candonga, which is currently pending regulatory approval. In October 2014, we announced plans to cease operations at our primary aluminum smelter in Ouro Preto, Brazil, at the end of the 2014 calendar year. This decision to end operations at Ouro Preto is consistent with our global strategy to build our business around sustainability and a closed-loop business model focused on recycled content.

67



Reconciliation of segment results to “Net income attributable to our common shareholder”
Costs such as depreciation and amortization, interest expense and unrealized gains (losses) on changes in the fair value of derivatives (except for derivatives used to manage our foreign currency remeasurement activities) are not utilized by our chief operating decision maker in evaluating segment performance. The table below reconciles income from reportable segments to “Net income attributable to our common shareholder” for the three months ended September 30, 2014 and 2013 (in millions).
 
 
Three Months Ended September 30,
 
2014
 
2013
North America
$
76

 
$
70

Europe
75

 
61

Asia
36

 
41

South America
41

 
56

Intersegment eliminations
2

 

Total Segment income
230

 
228

Depreciation and amortization
(90
)
 
(79
)
Interest expense and amortization of debt issuance costs
(82
)
 
(75
)
Adjustment to eliminate proportional consolidation
(9
)
 
(8
)
Unrealized (losses) gains on change in fair value of derivative instruments, net
(1
)
 
4

Realized gains on derivative instruments not included in segment income

 
2

Restructuring and impairment, net
(7
)
 
(18
)
Loss on sale of fixed assets
(2
)
 
(1
)
Other costs, net
(3
)
 
(4
)
Income before income taxes
36

 
49

Income tax (benefit) provision
(2
)
 
26

Net income
38

 
23

Net income attributable to noncontrolling interests

 

Net income attributable to our common shareholder
$
38

 
$
23

"Depreciation and amortization” increased by $11 million due to our automotive finishing lines in Oswego, New York and our rolling expansion in South Korea put in service; and accelerated depreciation on certain non-core assets.
“Adjustment to eliminate proportional consolidation” relates to depreciation and amortization and income taxes at our Aluminium Norf GmbH (Alunorf) joint venture. Income taxes related to our equity method investments are reflected in the carrying value of the investment and not in our consolidated “Income tax provision.”
"Other costs, net" related primarily to losses on certain indirect tax expenses in Brazil, partially offset by interest income.


68



RESULTS OF OPERATIONS FOR THE SIX MONTHS ENDED SEPTEMBER 30, 2014 COMPARED TO THE SIX MONTHS ENDED SEPTEMBER 30, 2013
“Net sales” increased $696 million, or 14%, due to higher average base aluminum prices, higher local market premiums, and an increase in shipments, partially offset by lower conversion premiums for can products and the sale of our North American consumer foil operations.
“Cost of goods sold (exclusive of depreciation and amortization)” increased $640 million, or 15%, due to higher average base aluminum prices, higher local market premiums, an increase in shipments, higher costs due to tighter scrap metal spreads, and higher costs related to our strategic expansion projects, partially offset by cost reductions resulting from higher recycled content, cost reductions due to an amendment we made to a non-union retiree medical plan in the prior year, and the sale of our North American consumer foil operations. Total metal input costs included in "Cost of goods sold (exclusive of depreciation and amortization)” increased $846 million.
“Income before income taxes” for the six months ended September 30, 2014 was $95 million, compared to $66 million in the six months ended September 30, 2013. In addition to the factors noted above, the following items affected “Income before income taxes:”
"Selling, general and administrative expenses" decreased $18 million primarily due to tighter cost control in the current year and an amendment made to our long term incentive plan last year, which resulted in higher benefit costs in the prior year;
“Depreciation and amortization” increased $23 million due to the recent commissioning of some of our global expansion projects and accelerated depreciation on certain non-core assets;
"Restructuring and impairment, net" of $13 million for the six months ended September 30, 2014 includes $7 million of environmental remediation charges for our smelter operations in South America and $6 million of severance and contract termination charges primarily in Europe and South America related to past restructuring actions. In the prior year, we incurred $27 million which included $19 million of severance charges related to continuing efforts to reduce the cost of our business support organization for the European region and $8 million of impairment charges in Brazil and North America related to past restructuring actions. (See Note 2 - Restructuring and impairment to our accompanying condensed consolidated financial statements for further details on restructuring activities.);
"Gain on assets held for sale" of $11 million for the six months ended September 30, 2014 includes $7 million from the sale of our consumer foil operations in North America and $4 million from a property and mining rights sale agreement in Brazil;
"Interest expense and amortization of debt issuance costs" increased $12 million due to higher outstanding debt balances; and
Unrealized gains on changes in fair value of undesignated derivatives other than foreign currency remeasurement was less than $1 million for the six months ended September 30, 2014 as compared to $8 million of losses in the same period in the prior year, which is reported as "Other income, net."
Our effective tax rate for the six months ended September 30, 2014 was 23%, compared to 40% in the six months ended September 30, 2013. The decrease in the effective tax rate is primarily attributable to lower operating losses in the current period in tax jurisdictions where we have a full valuation allowance on deferred tax assets as compared to prior year.
We reported “Net income attributable to our common shareholder” of $73 million for the six months ended September 30, 2014 as compared to $37 million for the six months ended September 30, 2013, primarily as a result of the factors discussed above.

69



Segment Review

The tables below show selected segment financial information (in millions, except shipments which are in kt). For additional financial information related to our operating segments, see Note 17 — Segment, Major Customer and Major Supplier Information. In order to reconcile the financial information for the segments shown in the tables below to the relevant U.S. GAAP-based measures, "Other and eliminations" must adjust for proportional consolidation of each line item, and eliminate intersegment shipments (in kt), intersegment sales, and intersegment income.

Selected Operating Results Six Months Ended September 30, 2014
North
America
 
Europe
 
Asia
 
South
America
 
Other and
Eliminations
 
Total
Net sales
$
1,728

 
$
1,877

 
$
1,124

 
$
865

 
$
(83
)
 
$
5,511

Shipments
 
 
 
 
 
 
 
 
 
 
 
Rolled products - third party
507

 
460

 
351

 
217

 

 
1,535

Rolled products - intersegment
2

 
20

 
23

 
13

 
(58
)
 

Total rolled products
509

 
480

 
374

 
230

 
(58
)
 
1,535

Non-rolled products
11

 
77

 
1

 
52

 
(2
)
 
139

Total shipments
520

 
557

 
375

 
282

 
(60
)
 
1,674

 
Selected Operating Results Six Months Ended September 30, 2013
North
America
 
Europe
 
Asia
 
South
America
 
Other and
Eliminations
 
Total
Net sales
$
1,537

 
$
1,616

 
$
948

 
$
725

 
$
(11
)
 
$
4,815

Shipments
 
 
 
 
 
 
 
 
 
 
 
Rolled products - third party
474

 
441

 
312

 
194

 

 
1,421

Rolled products - intersegment
2

 
16

 
6

 
6

 
(30
)
 

Rolled products
476

 
457

 
318

 
200

 
(30
)
 
1,421

Non-rolled products
21

 
30

 

 
46

 
(11
)
 
86

Total shipments
497

 
487

 
318

 
246

 
(41
)
 
1,507


70



The following table reconciles changes in “Segment income” for the six months ended September 30, 2013 to the six months ended September 30, 2014 (in millions).
Changes in Segment income
 
North
America (A)
 
Europe
 
Asia
 
South
America
 
Eliminations
 
Total
Segment Income - Six Months Ended September 30, 2013
 
$
116

 
$
131

 
$
87

 
$
98

 
$

 
$
432

Volume
 
25

 
20

 
23

 
28

 
2

 
98

Conversion premium and product mix
 
(12
)
 
17

 
(16
)
 
(7
)
 

 
(18
)
Conversion costs (B)
 
(5
)
 
(28
)
 
(25
)
 
(25
)
 

 
(83
)
Metal price lag
 
3

 
9

 
1

 
(3
)
 

 
10

Foreign exchange
 

 

 
5

 
7

 

 
12

Selling, general & administrative and research & development costs (C)
 
13

 
9

 
(1
)
 
(2
)
 

 
19

Other changes
 

 
(4
)
 
(1
)
 

 

 
(5
)
Segment Income - Six Months Ended September 30, 2014
 
$
140

 
$
154

 
$
73

 
$
96

 
$
2

 
$
465

 

(A)
Included in the North America "Segment income" for the six months ended September 30, 2013 and the first three months of fiscal 2015 were the operating results of our consumer foil operations in North America that we sold on June 30, 2014. The change to "Segment income" attributable to these operations for the six months ended September 30, 2014 compared to the prior year was unfavorable by $2 million. The following table reconciles changes in “Segment income” for the six months ended September 30, 2013 to the six months ended September 30, 2014 (in millions), with the impact of the consumer foil operations separately identified.

Changes in Segment income
 
North America
 
Total
Segment Income - Six Months Ended September 30, 2013
 
$
116

 
$
432

Volume
 
29

 
102

Conversion premium and product mix
 
8

 
2

Conversion costs
 
(27
)
 
(105
)
Metal price lag
 
3

 
10

Foreign exchange
 

 
12

Selling, general & administrative and research & development costs
 
13

 
19

Other changes
 

 
(5
)
Net impact of North America consumer foil operations sold in fiscal 2015
 
(2
)
 
(2
)
Segment Income - Six Months Ended September 30, 2014
 
$
140

 
$
465


(B)
Conversion costs include expenses incurred in production such as direct and indirect labor, energy, freight, scrap usage, alloys and hardeners, coatings, alumina, melt loss, the benefit of utilizing scrap and other metal costs. Fluctuations in this component reflect cost efficiencies (inefficiencies) during the period as well as cost (inflation) deflation.
(C)
Selling, general & administrative costs and research & development costs include costs incurred directly by each segment and all corporate related costs, which are allocated to each of our segments.

71



North America
“Net sales” increased $191 million, or 12%, reflecting an increase in average aluminum prices, an increase in shipments to a large can customer, higher industrial shipment levels, and growing demand for our automotive products, combined with improvements in our production levels.

“Segment income” was $140 million, an increase of 21%, reflecting the higher shipment levels as discussed above and lower general and administrative costs, partially offset by lower conversion premiums and higher conversion costs. General and administrative costs were favorable due to an amendment made to our long-term incentive plan which resulted in higher benefit costs in the prior year and other cost saving initiatives executed in the first half of fiscal 2015. Conversion premiums were unfavorable due to the sale of our North America consumer foil operations on June 30, 2014. Excluding the impact of our consumer foil operations, conversion premiums were favorable driven by our automotive products. Conversion costs were unfavorably impacted by a reduction in the benefits from the utilization of recycled metal, higher costs associated with the commissioning of our automotive lines, and higher metal loss, partially offset by a reduction in benefit costs resulting from an amendment in the prior year to a U.S. retiree medical plan.

Europe
“Net sales” increased $261 million, or 16%, due to higher average aluminum prices and higher shipments of can, automotive and non-FRP products. Higher shipments of our can products were driven by a customer's recent conversion from steel to aluminum in one of its plants and unseasonably cooler weather last year which resulted in lower beverage consumption in the prior year. We continue to experience an increase in demand and shipments of our automotive products. Our non-FRP shipments increased compared to prior year driven by selling more scrap to be processed by third parties in advance of our new recycling facility in Nachterstedt, Germany becoming fully commissioned.
“Segment income” was $154 million, an increase of 18%, reflecting the higher shipment levels discussed above, favorable metal price lag, improved product mix, and lower general and administrative costs, partially offset by higher conversion costs. General and administrative costs were favorable due to an amendment made to the our long-term incentive plan which resulted in higher benefit costs in the prior year. Conversion costs were unfavorable due to higher wages and a higher cost base related to the commissioning of our recycling plant in Nachterstedt, Germany, partially offset by an increase in the benefits from the utilization of recycled metal. The favorable metal price lag was the result of higher average aluminum prices based off the LME and higher local market premiums in Europe during the first half of fiscal 2015.
Asia
“Net sales” increased $176 million, or 19%, reflecting higher average aluminum prices and higher shipments of our can products. The increase in our can volumes was driven by higher demand from customers in the Middle East and an increase in intercompany shipments to other Novelis regions.
“Segment income” was $73 million, a decrease of 16% reflecting higher conversion costs, lower conversion premiums, partially offset by higher shipment levels discussed above, and favorable impacts of foreign exchange. Many of our competitors in China price their metal off the Shanghai Metal Exchange, which does not have a local market premium. The purchase price for our metal inputs is based on the LME and results in us paying a local market premium, which we are unable to fully pass along to our customers. The local market premium has increased compared to prior year, which resulted in the unfavorable conversion costs. Other factors resulting in higher conversion costs include an increase in labor costs, higher energy rates, and higher maintenance costs, partially offset by an increase in the benefits from the utilization of recycled metal. Conversion premiums were unfavorable due to competitive pressures from FRP suppliers in China with the renewal of certain beverage can customer contracts.

72



South America
“Net sales” increased $140 million, or 19%, driven by higher average aluminum prices and higher shipments of our can products. Shipments of our can products increased compared to prior year due to an increase in can demand combined with the additional rolling capacity we added with the expansion of our Pinda facility. The increase in demand associated with the FIFA World Cup in Brazil contributed to an increase in shipments as compared to prior year.
“Segment income” was $96 million, a decrease of 2%, due to higher conversion costs and lower conversion premiums, and unfavorable metal price lag, partially offset by an increase in shipments as discussed above. Conversion costs were unfavorable due to production issues in the second quarter of fiscal 2015, higher headcount, higher market premiums on the procurement of metal, and an increase in repairs and maintenance, partially offset by an increase in the benefits from the utilization of recycled metal. Other changes impacting "Segment income" include favorable changes in foreign currency rates, net of realized gains and losses on hedging, unfavorable metal price lag, and higher general and administrative costs.

Reconciliation of segment results to “Net income attributable to our common shareholder”
Costs such as depreciation and amortization, interest expense and unrealized gains (losses) on changes in the fair value of derivatives (except for derivatives used to manage our foreign currency remeasurement activities) are not utilized by our chief operating decision maker in evaluating segment performance. The table below reconciles income from reportable segments to “Net income attributable to our common shareholder” for the six months ended September 30, 2014 and 2013 (in millions).
 
 
Six Months Ended September 30,
 
2014
 
2013
North America
$
140

 
$
116

Europe
154

 
131

Asia
73

 
87

South America
96

 
98

Intersegment eliminations
2

 

Total Segment income
465

 
432

Depreciation and amortization
(179
)
 
(156
)
Interest expense and amortization of debt issuance costs
(163
)
 
(151
)
Adjustment to eliminate proportional consolidation
(17
)
 
(19
)
Unrealized losses on change in fair value of derivative instruments, net

 
(8
)
Realized (losses) gains on derivative instruments not included in segment income
(1
)
 
4

Gain on assets held for sale
11

 

Restructuring and impairment, net
(13
)
 
(27
)
Loss on sale of fixed assets
(3
)
 
(2
)
Other costs, net
(5
)
 
(7
)
Income before income taxes
95

 
66

Income tax provision
22

 
29

Net income
73

 
37

Net income attributable to noncontrolling interests

 

Net income attributable to our common shareholder
$
73

 
$
37

"Depreciation and amortization” increased by $23 million due to our automotive finishing lines in Oswego, New York and our rolling expansion in South Korea put in service; and accelerated depreciation on certain non-core assets.

 


73



LIQUIDITY AND CAPITAL RESOURCES
    
Over the past three years, we have been in a transitional period in which we invested heavily in strategically expanding rolling capacity, recycling operations and automotive finishing capabilities.  Most of our expansion projects are ramping up operations and are expected to generate incremental operating cash flows.  In addition to completing these projects, we have begun construction to further expand our automotive sheet finishing capabilities in the U.S. and Germany.  Our significant investments in the business were funded through cash flows generated by our operations, and a combination of local financing and our senior secured credit facilities.  We expect to be able to fund our continued expansions, service our debt obligations and provide sufficient liquidity to run our business through the generation of operating cash flows and our debt facilities.      
Available Liquidity
Our available liquidity as of September 30, 2014 and March 31, 2014 is as follows (in millions):
 
 
September 30, 2014
 
March 31, 2014
Cash and cash equivalents
$
326

 
$
509

Availability under committed credit facilities
408

 
511

Total liquidity
$
734

 
$
1,020


We reported available liquidity of $734 million as of September 30, 2014, a decrease compared to the $1 billion reported as of March 31, 2014. The decrease is primarily attributable to a $250 million return of capital payment we made to our parent company during the first quarter of fiscal 2015 and negative free cash flow during the first half of fiscal 2015 of $285 million. This decrease was partially offset by additional borrowings we made in Brazil and Vietnam, as well as new Korean loan facilities that increased our credit facility availability by $63 million during this same period. As of September 30, 2014, our availability under committed credit facilities of $408 million was comprised of $219 million under our ABL Revolver and $189 million under our Korean loan facilities.

The “Cash and cash equivalents” balance above includes cash held in foreign countries in which we operate. As of September 30, 2014, we held approximately $4 million of "Cash and cash equivalents" in Canada, where we are incorporated, with the rest held in other countries in which we operate. As of September 30, 2014, we held $76 million of cash in jurisdictions for which we have asserted that earnings are permanently reinvested and we plan to continue to fund operations and local expansions with cash held in those jurisdictions. Our significant future uses of cash include funding our expansion projects globally, which we plan to fund with cash flows from operating activities and local financing, and servicing our debt obligations domestically, which we plan to fund with cash flows from operating activities and, if necessary, repatriating cash from jurisdictions for which we have not asserted that earnings are permanently reinvested. Cash held outside of Canada is free from significant restrictions that would prevent the cash from being accessed to meet the Company's liquidity needs including, if necessary, to fund operations and service debt obligations in Canada. Upon the repatriation of any earnings to Canada, in the form of dividends or otherwise, we could be subject to Canadian income taxes (subject to adjustment for foreign taxes paid and the utilization of the large cumulative net operating losses we have in Canada) and withholding taxes payable to the various foreign jurisdictions. As of September 30, 2014, we do not believe adverse tax consequences exist that restrict our use of “Cash or cash equivalents” in a material manner.
Free Cash Flow
We define “Free cash flow” (which is a non-GAAP measure) as: (a) “net cash provided by (used in) operating activities,” (b) plus "net cash provided by (used in) investing activities” and (c) less “net proceeds from sales of assets.” Management believes that “Free cash flow” is relevant to investors as it provides a measure of the cash generated internally that is available for debt service and other value creation opportunities. However, “Free cash flow” does not necessarily represent cash available for discretionary activities, as certain debt service obligations must be funded out of “Free cash flow.” Our method of calculating “Free cash flow” may not be consistent with that of other companies.

74



The following table shows the “Free cash flow” for the six months ended September 30, 2014 and 2013, the change between periods, as well as the ending balances of cash and cash equivalents (in millions).

 
Six Months Ended September 30,
 
 
 
2014
 
2013
 
Change
Net cash (used in) provided by operating activities
$
(13
)
 
$
248

 
$
(261
)
Net cash used in investing activities
(238
)
 
(351
)
 
113

Less: Proceeds from sales of assets
(34
)
 
(8
)
 
(26
)
Free cash flow
$
(285
)
 
$
(111
)
 
$
(174
)
Ending cash and cash equivalents
$
326

 
$
338

 
$
(12
)

“Free cash flow” was negative $285 million for the six months ended September 30, 2014, which was unfavorable by $174 million as compared to the six months ended September 30, 2013. The changes in “Free cash flow” are described in greater detail below.
Operating Activities
Net cash used in operating activities was $13 million for the six months ended September 30, 2014, which was unfavorable compared to net cash provided by operating activities of $248 million in the six months ended September 30, 2013. The unfavorable variance relates to unfavorable changes to working capital partially offset by higher "Segment income." The following summarizes changes in working capital accounts (in millions).
 
Six Months Ended September 30,
 
 
 
2014
 
2013
 
Change
Net cash (used in) provided by operating activities due to changes in working capital:
 
 
 
 
 
Accounts receivable
$
(187
)
 
$
163

 
$
(350
)
Inventories
(369
)
 
20

 
(389
)
Accounts payable
295

 
(213
)
 
508

Other current assets and liabilities
(2
)
 
49

 
(51
)
Net change in working capital
$
(263
)
 
$
19

 
$
(282
)

Six Months Ended September 30, 2014

We experienced an increase in "Accounts receivable, net" due to an increase in shipments, higher base aluminum prices and local market premiums compared to the end of the fourth quarter of prior year, partially offset by higher forfaiting and factoring (collectively referred to as factoring) of accounts receivable. As of September 30, 2014 and March 31, 2014, we had factored, without recourse, certain trade receivable aggregating $318 million and $245 million, respectively, which had a favorable impact to net cash used in operating activities of $73 million for the six months ended September 30, 2014. We determine the need to factor our receivables based on local cash needs including the need to fund our strategic investments, as well as attempting to balance the timing of cash flows of trade payables and receivables. "Inventories" were higher due to an increase in quantities on hand, higher base aluminum prices and local market premiums when compared to the fourth quarter of fiscal 2014. The higher quantities of inventory on hand at September 30, 2014 is the result of additional capacity from our expansions resulting in higher purchase and shipment levels. As of September 30, 2014, we had sold certain inventories to third parties and have agreed to repurchase the same or similar inventory back from the third parties subsequent to September 30, 2014. Our estimated repurchase obligation for this inventory as of September 30, 2014 is $132 million, based on market prices as of this date. We sell and repurchase inventory with third parties in an attempt to better manage inventory levels and to better match the purchasing of inventory with the demand for our products. We experienced an increase in "Accounts payable" due to higher purchases of inventory, higher base aluminum prices and higher local market premiums when compared to the end of the fourth quarter of prior year, the timing of payments on vendor payables outstanding as of September 30, 2014, and obtaining longer payment terms with certain vendors.

Included in cash flows from operating activities for the six months ended September 30, 2014 were $150 million of interest payments, $63 million of cash paid for income taxes, $11 million of payments on restructuring programs, and $27

75



million of contributions to our pension plans. As of September 30, 2014, we had $48 million of outstanding restructuring liabilities, of which $25 million we estimate will result in cash outflows within the next twelve months. We expect to have additional restructuring activities during fiscal 2015 that will result in additional cash outflows. On July 6, 2012, the Moving Ahead for Progress in the 21st Century Act (MAP-21) was signed into law by the United States government. MAP-21, in part, provides temporary relief for employers who sponsor defined benefit pension plans related to funding contributions under the Employee Retirement Income Security Act of 1974. Beginning in fiscal 2014, we utilized the relief provided by MAP-21, which reduced our minimum required defined benefit pension funding. During the remainder of fiscal 2015, we expect to contribute an additional $22 million to our funded pension plans, $10 million to our unfunded pension plans and $11 million to our savings and defined contribution plans.

Six Months Ended September 30, 2013

During the six months ended September 30, 2013, net cash provided from our working capital was $19 million. "Accounts receivable, net" declined due to an increase in our factored accounts receivable, lower shipments, and lower average aluminum prices. As of September 30, 2013, and March 31, 2013, we had factored, without recourse, certain trade receivables aggregating $216 million and $124 million, respectively, which increased net cash provided by operating activities by $92 million for the six months ended September 30, 2013. "Inventories" declined due to lower average aluminum prices, partially offset by higher quantities on hand. "Accounts payable" declined $213 million as the result of the timing of certain large vendor payables outstanding as of March 31, 2013, which were paid in April 2013, and lower average aluminum prices.

Included in cash flows provided by operating activities during the six months ended September 30, 2013 were $138 million of interest payments, $63 million of cash payments for income taxes, $16 million of payments on our restructuring programs and $24 million of contributions to our pension plans.

Hedging Activities

We use derivative contracts to manage risk as well as liquidity. Under our terms of credit with counterparties to our derivative contracts, we do not have any material margin call exposure. No material amounts have been posted by Novelis nor do we hold any material amounts of margin posted by our counterparties. We settle derivative contracts in advance of billing on the underlying physical inventory and collecting payment from our customers, which temporarily impacts our liquidity position. The lag between derivative settlement and customer collection typically ranges from 30 to 90 days. Based on our outstanding derivative instruments and their respective valuations as of September 30, 2014, we estimate there will be a net cash outflow of $32 million on the instruments that will settle in the three months ended December 31, 2014.

More details on our operating activities can be found above in “Results of operations for the six months ended September 30, 2014 compared to the six months ended September 30, 2013."


76



Investing Activities
The following table presents information regarding our “Net cash used in investing activities” (in millions).
 
Six Months Ended September 30,
 
 
 
2014
 
2013
 
Change
Capital expenditures
$
(264
)
 
$
(365
)
 
$
101

Proceeds from settlement of other undesignated derivative instruments, net
3

 
6

 
(3
)
Proceeds from sales of assets, net of transaction fees
34

 

 
34

Proceeds from the sale of assets, related party, net of transaction fees

 
8

 
(8
)
Outflows from investments in and advances to non–consolidated affiliates, net
(11
)
 

 
(11
)
Net cash used in investing activities
$
(238
)
 
$
(351
)
 
$
113

    
We had $264 million of cash outflows for "Capital expenditures" for the six months ended September 30, 2014, compared to $365 million for the six months ended September 30, 2013. For the six months ended September 30, 2014, our "Capital expenditures" were primarily attributable to our automotive sheet finishing expansions in the U.S., China and Germany and our recycling expansion in Germany. For the six months ended September 30, 2013, our "Capital expenditures" were primarily attributable to our rolling expansions in South Korea; our automotive sheet finishing plants in the U.S. and China; our recycling expansions in Germany and Brazil; and expenditures related to our ERP implementation. The following table summarizes our global expansion projects:
Location
 
Description of Expansion
 
Estimated Capacity (at full capacity)
 
Actual or estimated commission start date
North America
 
 
 
 
 
 
Oswego, NY
 
Automotive sheet finishing capacity
240 kt
 
July 2013
Oswego, NY
 
Automotive sheet finishing capacity
120 kt
 
End CY2015
Europe
 
 
 
 
 
Nachterstedt, Germany
 
Recycling plant
400 kt
 
June 2014
Nachterstedt, Germany
 
Automotive sheet finishing expansion
120 kt
 
End CY2015
Asia
 
 
 
 
 
Ulsan & Yeongju, South Korea
 
Rolling expansion
350 kt
 
July 2013
Yeongju, South Korea
 
Recycling expansion
265 kt
 
October 2012
Changzhou, China
 
Automotive sheet finishing plant
120 kt
 
July 2014
South America
 
 
 
 
 
Pinda, Brazil
 
Rolling expansion
220 kt
 
December 2012
Pinda, Brazil
 
Can coating line
100 kt
 
January 2014
Pinda, Brazil
 
Recycling expansion
190 kt
 
February 2014

As of September 30, 2014, we had $60 million of outstanding accounts payable and accrued liabilities related to capital expenditures in which the cash outflows will occur subsequent to September 30, 2014. We expect capital expenditures for fiscal 2015 to be between $500 million and $550 million.

The settlement of undesignated derivative instruments resulted in cash inflow of $3 million and $6 million, in the six months ended September 30, 2014 and 2013, respectively. The variance in these cash flows related primarily to changes in average aluminum prices and foreign currency rates which impact gains or losses we realize on the settlement of derivatives.    

The net proceeds from asset sales for the six months ended September 30, 2014 were $30 million related to the sale of our consumer foil operations in North America and $4 million related to an arrangement to sell property and mining rights in Brazil. During the six months ended September 30, 2013, we sold our bauxite mining rights and certain alumina assets and related liabilities in Brazil to our parent company, Hindalco, and received cash proceeds of $8 million.

“Outflows from investments in and advances to non–consolidated affiliates, net" for six months ended September 30, 2014 was primarily comprised of loans made to our non-consolidated affiliate, Aluminium Norf GmbH (Alunorf), to fund capital expenditures.


77



Financing Activities
The following table presents information regarding our “Net cash provided by financing activities” (in millions).
 
 
Six Months Ended September 30,
 
 
 
2014
 
2013
 
Change
Proceeds from issuance of long-term and short-term borrowings
$
198

 
$
76

 
$
122

Principal payments of long-term and short-term borrowings
(126
)
 
(59
)
 
(67
)
Revolving credit facilities and other, net
248

 
131

 
117

Return of capital to our common shareholder
(250
)
 

 
(250
)
Dividends, noncontrolling interest
(1
)
 

 
(1
)
Debt issuance costs

 
(8
)
 
8

Net cash provided by financing activities
$
69

 
$
140

 
$
(71
)

Six Months Ended September 30, 2014
    
During the six months ended September 30, 2014, we received proceeds related to the issuance of new short-term loans in Brazil, Korea and Vietnam of $184 million, $7 million and $3 million, respectively. We made principal repayments of $87 million on short-term loans in Brazil, $9 million on our Term Loan Facility, $2 million on long-term loans in Brazil, $4 million on capital leases, $7 million on long-term loans in Korea, and $17 million on other principal repayments. On April 30, 2014, we made a return of capital payment to our direct shareholder, AV Metals Inc., in the amount of $250 million.

As of September 30, 2014, our short-term borrowings were $1,044 million consisting of $771 million of loans under our ABL Revolver, $205 million in Novelis Brazil loans, $55 million in Novelis Korea bank loans, $10 million in Novelis Vietnam loans, and $3 million in other short-term borrowings. The weighted average interest rate on our total short-term borrowings was 3.67% as of September 30, 2014. As of September 30, 2014, we had $219 million in remaining availability under the ABL Revolver and $189 million in availability under five Korean loan facilities. As of September 30, 2014, $10 million of the ABL Revolver was utilized for letters of credit, reducing our availability under that facility. In October 2014, we amended and extended our ABL Revolver by entering into a $1.2 billion, five-year, senior secured ABL Revolver. However, our current Term Loan Facility limits our indebtedness under the ABL Revolver to $1.0 billion.

Six Months Ended September 30, 2013
During the six months ended September 30, 2013, we received proceeds of $72 million related to the issuance of new short-term loans in Brazil and proceeds of $4 million related to the issuance of new short-term loans in Vietnam. We made principal repayments of $45 million on short-term Brazil loans and $14 million on our Term Loan Facility, various capital lease obligations and other loans. We received net proceeds of $131 million in short-term borrowings, which consists of an additional $143 million under our ABL Revolver, partially offset by a decrease in bank overdrafts of $12 million. In May 2013, we amended and extended our ABL Facility by entering into a $1 billion, five-year, Senior Secured Asset-Backed Revolving Credit Facility. We paid $8 million in debt issuance fees in the six months ended September 30, 2013 related to the new ABL Revolver.
As of September 30, 2013, our short-term borrowings were $640 million consisting of $469 million of loans under our ABL Revolver, $46 million in Novelis Korea bank loans, $121 million in Novelis Brazil loans and $4 million in Novelis Vietnam loans. The weighted average interest rate on our total short-term borrowings was 3.33% as of September 30, 2013. As of September 30, 2013, $25 million of the ABL Revolver was utilized for letters of credit, and we had $430 million in remaining availability under the ABL Revolver.



78



OFF-BALANCE SHEET ARRANGEMENTS
In accordance with SEC rules, the following qualify as off-balance sheet arrangements:
any obligation under certain derivative instruments;
any obligation under certain guarantees or contracts;
a retained or contingent interest in assets transferred to an unconsolidated entity or similar entity or similar arrangement that serves as credit, liquidity or market risk support to that entity for such assets; and
any obligation under a material variable interest held by the registrant in an unconsolidated entity that provides financing, liquidity, market risk or credit risk support to the registrant, or engages in leasing, hedging or research and development services with the registrant.
The following discussion addresses the applicable off-balance sheet items for our Company.
Derivative Instruments
See Note 11 — Financial Instruments and Commodity Contracts to our accompanying condensed consolidated financial statements for a full description of derivative instruments.
Guarantees of Indebtedness    
We have issued guarantees on behalf of certain of our subsidiaries. The indebtedness guaranteed is for trade accounts payable to third parties. Some of the guarantees have annual terms while others have no expiration and have termination notice requirements. Neither we nor any of our subsidiaries hold any assets of any third parties as collateral to offset the potential settlement of these guarantees. Since we consolidate wholly-owned and majority-owned subsidiaries in our consolidated financial statements, all liabilities associated with trade payables and short-term debt facilities for these entities are already included in our condensed consolidated balance sheets. 
Other Arrangements
Factoring of Trade Receivables
We factor and forfait trade receivables (collectively, we refer to these as "factoring" programs) based on local cash needs including the need to fund our strategic investments, as well as attempting to balance the timing of cash flows of trade payables and receivables.
Novelis Korea Limited factors trade receivables in the ordinary course of business. These trade receivables are typically outstanding for 60 to 150 days. Factoring is a non-recourse method to manage credit and interest rate risks. Under this method, customers contract to pay a financial institution. The institution assumes the risk of non-payment and remits the invoice value (net of a fee) to us after presentation of a proof of delivery of goods to the customer. We do not retain a financial or legal interest in these receivables and they are not included in our condensed consolidated balance sheets.
Novelis Brazil and Novelis Italy factor, without recourse, certain trade receivables unencumbered by pledge restrictions. The financial institution pays us any invoices it has approved for payment (net of a fee). We do not retain financial or legal interest in these receivables. Invoices in which the full balance is factored are not included in our condensed consolidated balance sheets.
Other
As part of our ongoing business, we do not participate in transactions that generate relationships with unconsolidated entities or financial partnerships, such as entities often referred to as structured finance or special purpose entities (SPEs), which would have been established for the purpose of facilitating off-balance sheet arrangements or other contractually narrow or limited purposes. As of September 30, 2014 and March 31, 2014, we are not involved in any unconsolidated SPE transactions.
CONTRACTUAL OBLIGATIONS
We have future obligations under various contracts relating to debt and interest payments, capital and operating leases, long-term purchase obligations, postretirement benefit plans and uncertain tax positions. See Note 7 — Debt to our accompanying condensed consolidated financial statements and "Contractual Obligations" in Item 7. in our Annual Report on Form 10-K for the year ended March 31, 2014 for more details.

79




RETURN OF CAPITAL
    
Payments to our shareholder are at the discretion of the board of directors and will depend on, among other things, our financial resources, cash flows generated by our business, our cash requirements, restrictions under the instruments governing our indebtedness, being in compliance with the appropriate indentures and covenants under the instruments that govern our indebtedness and other relevant factors.
In March 2014, we declared a return of capital to our shareholder, AV Metals Inc., in the amount of $250 million, which we paid on April 30, 2014.
CRITICAL ACCOUNTING POLICIES AND ESTIMATES
During the six months ended September 30, 2014, there were no significant changes to our critical accounting policies and estimates as reported in our Annual Report on Form 10-K for the year ended March 31, 2014.

RECENT ACCOUNTING STANDARDS
See Note 1 — Business and Summary of Significant Accounting Policies to our accompanying condensed consolidated financial statements for a full description of accounting pronouncements including the respective dates of adoption and expected effects on results of operations, financial condition, cash flows and disclosures.


80



NON-GAAP FINANCIAL MEASURES
Total “Segment income” presents the sum of the results of our four operating segments on a consolidated basis. We believe that total “Segment income” is an operating performance measure that measures operating results unaffected by differences in capital structures, capital investment cycles and ages of related assets among otherwise comparable companies. In reviewing our corporate operating results, we also believe it is important to review the aggregate consolidated performance of all of our segments on the same basis we review the performance of each of our regions and to draw comparisons between periods based on the same measure of consolidated performance.
Management believes investors’ understanding of our performance is enhanced by including this non-GAAP financial measure as a reasonable basis for comparing our ongoing results of operations. Many investors are interested in understanding the performance of our business by comparing our results from ongoing operations from one period to the next and would ordinarily add back items that are not part of normal day-to-day operations of our business. By providing total “Segment income,” together with reconciliations, we believe we are enhancing investors’ understanding of our business and our results of operations, as well as assisting investors in evaluating how well we are executing strategic initiatives.
However, total “Segment income” is not a measurement of financial performance under U.S. GAAP, and our total “Segment income” may not be comparable to similarly titled measures of other companies. Total “Segment income” has important limitations as an analytical tool and should not be considered in isolation or as a substitute for analysis of our results as reported under U.S. GAAP. For example, total “Segment income”:
does not reflect the company’s cash expenditures or requirements for capital expenditures or capital commitments;
does not reflect changes in, or cash requirements for, the company’s working capital needs; and
does not reflect any costs related to the current or future replacement of assets being depreciated and amortized.
We also use total “Segment income”:
as a measure of operating performance to assist us in comparing our operating performance on a consistent basis because it removes the impact of items not directly resulting from our core operations;
for planning purposes, including the preparation of our internal annual operating budgets and financial projections;
to evaluate the performance and effectiveness of our operational strategies; and
as a basis to calculate incentive compensation payments for our key employees.
Total “Segment income” is equivalent to our Adjusted EBITDA, which we refer to in our earnings announcements and other external presentations to analysts and investors.

"Free cash flow" consists of: (a) net cash provided by (used in) operating activities; (b) plus net cash provided by (used in) investing activities and (c) less proceeds from sales of assets. Management believes "Free cash flow" is relevant to investors as it provides a measure of the cash generated internally that is available for debt service and other value creation opportunities. However, "Free cash flow" is not a measurement of financial performance or liquidity under U.S. GAAP and does not necessarily represent cash available for discretionary activities, as certain debt service obligations must be funded out of "Free cash flow." In addition, the company's method of calculating "Free cash flow" may not be consistent with that of other companies.



81



SPECIAL NOTE REGARDING FORWARD-LOOKING STATEMENTS AND MARKET DATA
This document contains forward-looking statements that are based on current expectations, estimates, forecasts and projections about the industry in which we operate, and beliefs and assumptions made by our management. Such statements include, in particular, statements about our plans, strategies and prospects. Words such as “expect,” “anticipate,” “intend,” “plan,” “believe,” “seek,” “estimate” and variations of such words and similar expressions are intended to identify such forward-looking statements. Examples of forward-looking statements in this Quarterly Report on Form 10-Q include, but are not limited to, our expectations with respect to the impact of metal price movements on our financial performance and the effectiveness of our hedging programs and controls. These statements are based on beliefs and assumptions of Novelis’ management, which in turn are based on currently available information. These statements are not guarantees of future performance and involve assumptions and risks and uncertainties that are difficult to predict. Therefore, actual outcomes and results may differ materially from what is expressed, implied or forecasted in such forward-looking statements. We do not intend, and we disclaim any obligation, to update any forward-looking statements, whether as a result of new information, future events or otherwise.
This document also contains information concerning our markets and products generally, which is forward-looking in nature and is based on a variety of assumptions regarding the ways in which these markets and product categories will develop. These assumptions have been derived from information currently available to us and to the third party industry analysts quoted herein. This information includes, but is not limited to, product shipments and share of production. Actual market results may differ from those predicted. We do not know what impact any of these differences may have on our business, our results of operations, financial condition, and cash flow. Factors that could cause actual results or outcomes to differ from the results expressed or implied by forward-looking statements include, among other things:

relationships with, and financial and operating conditions of, our customers, suppliers and other stakeholders;
changes in the prices and availability of aluminum (or premiums associated with aluminum prices) or other materials and raw materials we use;
fluctuations in the supply of, and prices for, energy in the areas in which we maintain production facilities;
our ability to access financing to fund current operations and for future capital requirements;
the level of our indebtedness and our ability to generate cash to service our indebtedness;
lowering of our ratings by a credit rating agency;
changes in the relative values of various currencies and the effectiveness of our currency hedging activities;
union disputes and other employee relations issues;
factors affecting our operations, such as litigation (including product liability claims), environmental remediation and clean-up costs, breakdown of equipment and other events;
changes in general economic conditions, including deterioration in the global economy;
changes in the fair value of derivative instruments or the failure of counterparties to our derivative instruments to honor their agreements;
the capacity and effectiveness of our metal hedging activities;
impairment of our goodwill, other intangible assets and long-lived assets;
loss of key management and other personnel, or an inability to attract such management and other personnel;
risks relating to future acquisitions or divestitures;
our inability to successfully implement our growth initiatives;
changes in interest rates that have the effect of increasing the amounts we pay under our senior secured credit facilities, other financing agreements and our defined benefit pension plans;
risks relating to certain joint ventures and subsidiaries that we do not entirely control;
the effect of derivatives legislation on our ability to hedge risks associated with our business;
competition from other aluminum rolled products producers as well as from substitute materials such as steel, glass, plastic and composite materials;
demand and pricing within the principal markets for our products as well as seasonality in certain of our customers’ industries;
economic, regulatory and political factors within the countries in which we operate or sell our products, including changes in duties or tariffs; and
changes in government regulations, particularly those affecting taxes and tax rates, health care reform, climate change, environmental, health or safety compliance.
The above list of factors is not exhaustive. Some of these and other factors are discussed in more detail under “Item 1A. Risk Factors” in our Annual Report on Form 10-K for the year ended March 31, 2014.

82



Item 3. Quantitative and Qualitative Disclosures About Market Risk

We are exposed to certain market risks as part of our ongoing business operations, including risks from changes in commodity prices (primarily LME aluminum prices and natural gas), local market premiums, electricity rates, foreign currency exchange rates and interest rates that could impact our results of operations and financial condition. We manage our exposure to these and other market risks through regular operating and financing activities and derivative financial instruments. We use derivative financial instruments as risk management tools only, and not for speculative purposes.

By their nature, all derivative financial instruments involve risk, including the credit risk of non-performance by counterparties. All derivative contracts are executed with counterparties that, in our judgment, are creditworthy. Our maximum potential loss may exceed the amount recognized in the accompanying September 30, 2014 condensed consolidated balance sheets.

The decision of whether and when to execute derivative instruments, along with the duration of the instrument, can vary from period to period depending on market conditions and the relative costs of the instruments. The duration is linked to the timing of the underlying exposure, with the connection between the two being regularly monitored.
    
The market risks we are exposed to as part of our ongoing business operations are materially consistent with our risk exposures in the prior year, as we have not entered into any material new hedging programs.

Commodity Price Risks
We have commodity price risk with respect to purchases of certain raw materials including aluminum, electricity, natural gas and transport fuel.
Aluminum
A significant amount of our business is conducted under a conversion model, which allows us to pass through increases or decreases in the price of aluminum to our customers. Nearly all of our flat-rolled products have a price structure with three components: (i) a base aluminum price quoted off the LME; (ii) local market premiums; and (iii) a “conversion premium” to produce the rolled product which reflects, among other factors, the competitive market conditions for that product. Base aluminum prices are typically driven by macroeconomic factors and global supply and demand of aluminum. The local market premiums tend to vary based on the supply and demand for metal in a particular region and associated transportation costs.
Increases or decreases in the average price of aluminum based on the LME directly impact “Net sales,” “Cost of goods sold (exclusive of depreciation and amortization)” and working capital. The timing of these impacts varies based on contractual arrangements with customers and metal suppliers in each region. These timing impacts are referred to as metal price lag. Metal price lag exists due to: 1) certain customer contracts containing fixed forward price commitments which result in exposure to changes in metal prices for the period of time between when our sales price fixes and the sale actually occurs, and 2) the period of time between the pricing of our purchases of metal, holding and processing the metal, and the pricing of the sale of finished inventory to our customers.
We use derivative instruments to preserve our conversion margins and manage the timing differences associated with metal price lag. We sell short-term LME and to a lesser extent, Midwest transaction premium aluminum forward contracts to reduce our exposure to fluctuating metal prices associated with the period of time between the pricing of our purchases of inventory and the pricing of the sale of that inventory to our customers. We also purchase forward LME aluminum contracts simultaneous with our sales contracts with customers that contain fixed metal prices. These LME aluminum forward contracts directly hedge the economic risk of future metal price fluctuations to ensure we sell metal for the same price at which we purchase metal.





83



Sensitivities
The following table presents the estimated potential effect on the fair values of these derivative instruments as of September 30, 2014, given a 10% increase in prices.
 
Change in
Price
 
Change in
Fair  Value
LME aluminum
10
%
 
$
(81
)
Midwest Transaction Premium aluminum
10
%
 

Energy
We use several sources of energy in the manufacture and delivery of our aluminum rolled products. For the quarter ended September 30, 2014, natural gas and electricity represented approximately 96% of our energy consumption by cost. We also use fuel oil and transport fuel. The majority of energy usage occurs at our casting centers, at our smelter operations in South America and during the hot rolling of aluminum. Our cold rolling facilities require relatively less energy.
We purchase our natural gas on the open market, subjecting us to market pricing fluctuations. We seek to stabilize our future exposure to natural gas prices through the use of forward purchase contracts.
A portion of our electricity requirements are purchased pursuant to long-term contracts in the local regions in which we operate. A number of our facilities are located in regions with regulated prices, which affords relatively stable costs. In South America, we own and operate hydroelectric facilities that meet 100% of our total electricity requirements for our smelter operations.
In April 2014, we executed agreements to sell our hydroelectric facilities and our interest in the Consorcio Candonga joint venture to two third parties, pending regulatory approval. Subsequent to the sale of our hydroelectric facilities, the smelter will require energy from alternative sources at market prices in order to operate. During the third quarter of fiscal 2015, we announced the planned closure of the aforementioned smelter. Additionally, we have entered into an electricity swap in North America to fix a portion of the cost of our electricity requirements.
Fluctuating energy costs worldwide, due to the changes in supply and international and geopolitical events, expose us to earnings volatility as changes in such costs cannot immediately be recovered under existing contracts and sales agreements, and may only be mitigated in future periods under future pricing arrangements.

Sensitivities
The following table presents the estimated potential effect on the fair values of these derivative instruments as of September 30, 2014, given a 10% decline in spot prices for energy contracts ($ in millions).
 
 
Change in
Price
 
Change in
Fair  Value
Electricity
(10
)%
 
$

Natural Gas
(10
)%
 
(4
)

Foreign Currency Exchange Risks
Exchange rate movements, particularly the Euro, the Brazilian real and the Korean won against the U.S. dollar, have an impact on our operating results. In Europe, where we have predominantly local currency selling prices and operating costs, we benefit as the Euro strengthens, but are adversely affected as the Euro weakens. In Korea, where we have local currency operating costs and U.S. dollar denominated selling prices for exports, we benefit as the won weakens but are adversely affected as the won strengthens. In Brazil, where we have predominately U.S. dollar selling prices and local currency operating costs, we benefit as the real weakens, but are adversely affected as the real strengthens. Foreign currency contracts may be used to hedge the economic exposures at our foreign operations.

It is our policy to minimize exposures from non-functional currency denominated transactions within each of our operating segments. As such, the majority of our foreign currency exposures are from either forecasted net sales or forecasted purchase commitments in non-functional currencies. Our most significant non-U.S. dollar functional currency operations have the Euro and the Korean won as their functional currencies, respectively. Our Brazilian operations are U.S. dollar functional.


84



We also face translation risks related to the changes in foreign currency exchange rates which are generally not hedged. Amounts invested in these foreign operations are translated into U.S. dollars at the exchange rates in effect at the balance sheet date. The resulting translation adjustments are recorded as a component of "Accumulated other comprehensive income (loss)" in the Shareholder's equity section of the accompanying condensed consolidated balance sheets. Net sales and expenses at these non-U.S. dollar functional currency entities are translated into varying amounts of U.S. dollars depending upon whether the U.S. dollar weakens or strengthens against other currencies. Therefore, changes in exchange rates may either positively or negatively affect our net sales and expenses as expressed in U.S. dollars.

Any negative impact of currency movements on the currency contracts we have entered into to hedge foreign currency commitments to purchase or sell goods and services would be offset by an approximately equal and opposite favorable exchange impact on the commitments being hedged. For a discussion of accounting policies and other information relating to currency contracts, see Note 1 - Business and Summary of Significant Accounting Policies and Note 11 - Financial Instruments and Commodity Contracts.
Sensitivities
The following table presents the estimated potential effect on the fair values of these derivative instruments as of September 30, 2014, given a 10% change in rates ($ in millions).
 
 
Change in
Exchange  Rate
 
Change in
Fair  Value
Currency measured against the U.S. dollar
 
 
 
Brazilian real
(10
)%
 
$
(26
)
Euro
(10
)%
 
(4
)
Korean won
(10
)%
 
(46
)
Canadian dollar
(10
)%
 
(2
)
British pound
(10
)%
 
(1
)
Swiss franc
(10
)%
 
(11
)
Chinese yuan
(10
)%
 
(2
)

Interest Rate Risks
We use interest rate swaps to manage our exposure to changes in benchmark interest rates which impact our variable-rate debt.

Our Term Loan Facility is a floating rate obligation with a floor feature. Our interest rate paid is a spread of 2.75% plus the higher of LIBOR or 100 basis points (1% floor). As of September 30, 2014, this floor feature was in effect, which resulted in an interest rate of 3.75%. Due to the floor feature of the Term Loan Facility, as of September 30, 2014, a 10 basis point increase or decrease in LIBOR interest rates would have had no impact on our annual pre-tax income. To be above the Term Loan Facility floor, future interest rates would have to increase by 77 basis points (bp).

From time to time, we have used interest rate swaps to manage our debt cost. As of September 30, 2014, there were no USD LIBOR based interest rate swaps outstanding.

In Korea, we periodically enter into interest rate swaps to fix the interest rate on various floating rate debt in order to manage our exposure to changes in the 3M-CD interest rate. See Note 11- Financial Instruments and Commodity Contracts for further information on the amounts outstanding as of September 30, 2014.
Sensitivities
The following table presents the estimated potential effect on the fair values of these derivative instruments as of September 30, 2014, given a 100 bps negative shift in the benchmark interest rate ($ in millions).
 
 
Change in
Rate
 
 
Change in
Fair  Value
Interest Rate Contracts
 
 
 
 
Asia - KRW-CD-3200
(100
)
bps 
 
$
(1
)

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Item 4. Controls and Procedures
Evaluation of Disclosure Controls and Procedures
We maintain disclosure controls and procedures designed to ensure that information required to be disclosed in the reports that we file or submit under the Securities Exchange Act of 1934, as amended (the “Exchange Act”) is recorded, processed, summarized and reported within the time periods specified in the SEC’s rules and forms. Disclosure controls and procedures, as defined in Rules 13a-15(e) and 15d-15(e) under the Exchange Act, include controls and procedures designed to ensure that information required to be disclosed in the reports we file or submit under the Exchange Act is accumulated and communicated to our management, including the Principal Executive Officer and the Principal Financial Officer, as appropriate, to allow timely decisions regarding required disclosure. Any system of controls, however well designed and operated, can provide only reasonable, and not absolute, assurance that the objectives of the system are met.
We have carried out an evaluation, with the participation of our Principal Executive Officer and Principal Financial Officer, of the effectiveness of the Company’s disclosure controls and procedures pursuant to Rule 13a-15 of the Exchange Act. Based upon such evaluation, management has concluded that the Company’s disclosure controls and procedures were effective as of September 30, 2014.

Changes in Internal Control Over Financial Reporting

There have been no changes in our internal control over financial reporting (as defined in Rule 13a-15(f) under the Exchange Act) during the most recently completed fiscal quarter that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.






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PART II. OTHER INFORMATION
Item 1. Legal Proceedings
We are a party to litigation incidental to our business from time to time. For additional information regarding litigation to which we are a party, see Note 16 — Commitments and Contingencies to our accompanying condensed consolidated financial statements.
Item 1A. Risk Factors

See "Risk Factors" in Part I, Item 1A in our Annual Report on Form 10-K for the year ended March 31, 2014.

87




Item 6. Exhibits
Exhibit
No.
  
Description
 
 
 
2.1

  
Arrangement Agreement by and among Hindalco Industries Limited, AV Aluminum Inc. and Novelis Inc., dated as of February 10, 2007 (incorporated by reference to Exhibit 2.1 to our Current Report on Form 8-K filed on February 13, 2007) (File No. 001-32312))
 
 
 
3.1

  
Restated Certificate and Articles of Amalgamation of Novelis Inc. (incorporated by reference to Exhibit 3.1 to our Quarterly Report on Form 10-Q filed on November 10, 2010 (File No. 001-32312))
 
 
 
3.2

  
Novelis Inc. Amended and Restated Bylaws, adopted as of July 24, 2008 (incorporated by reference to Exhibit 3.2 to our Current Report on Form 8-K filed on July 25, 2008 (File No. 001-32312))
 
 
 
10.1

 
Second Amended and Restated Credit Agreement dated as of October 6, 2014, by and among Novelis Inc. and other borrowers and guarantors party thereto and Wells Fargo Bank, National Association as Administrative Agent, Collateral Agent, Issuing Bank, and U.S. Swingline Lender and other lenders party thereto
 
 
 
10.2

 
Supplemental Indenture, dated as of July 30, 2013, among Novelis MEA Ltd, Novelis Inc., and The Bank of New York Mellon Trust Company N.A., as Trustee
 
 
 
10.3

 
Supplemental Indenture, dated as of July 30, 2013, among Novelis MEA Ltd, Novelis Inc., and The Bank of New York Mellon Trust Company N.A., as Trustee
 
 
 
31.1

  
Section 302 Certification of Principal Executive Officer
 
 
 
31.2

  
Section 302 Certification of Principal Financial Officer
 
 
 
32.1

  
Section 906 Certification of Principal Executive Officer
 
 
 
32.2

  
Section 906 Certification of Principal Financial Officer
 
 
 
101.INS

  
XBRL Instance Document
 
 
 
101.SCH

  
XBRL Taxonomy Extension Schema Document
 
 
 
101.CAL

  
XBRL Taxonomy Extension Calculation Linkbase
 
 
 
101.DEF

  
XBRL Taxonomy Extension Definition Linkbase
 
 
 
101.LAB

  
XBRL Taxonomy Extension Label Linkbase
 
 
 
101.PRE

  
XBRL Taxonomy Extension Presentation Linkbase


88



SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
 
 
NOVELIS INC.
 
 
 
By:
 
/s/ Steven Fisher
 
 
 
Steven Fisher
 
 
 
Chief Financial Officer
 
 
 
(Principal Financial Officer and Authorized Officer)
 
 
 
 
 
By:
 
/s/ Robert P. Nelson
 
 
 
Robert P. Nelson
 
 
 
Vice President Finance — Controller
 
 
 
(Principal Accounting Officer)
Date: November 10, 2014


89



EXHIBIT INDEX
 
Exhibit
No.
  
Description
 
 
 
2.1

  
Arrangement Agreement by and among Hindalco Industries Limited, AV Aluminum Inc. and Novelis Inc., dated as of February 10, 2007 (incorporated by reference to Exhibit 2.1 to our Current Report on Form 8-K filed on February 13, 2007) (File No. 001-32312))
 
 
 
3.1

  
Restated Certificate and Articles of Amalgamation of Novelis Inc. (incorporated by reference to Exhibit 3.1 to our Quarterly Report on Form 10-Q filed on November 10, 2010 (File No. 001-32312))
 
 
 
3.2

  
Novelis Inc. Amended and Restated Bylaws, adopted as of July 24, 2008 (incorporated by reference to Exhibit 3.2 to our Current Report on Form 8-K filed on July 25, 2008 (File No. 001-32312))
 
 
 
10.1

 
Second Amended and Restated Credit Agreement dated as of October 6, 2014, by and among Novelis Inc. and other borrowers and guarantors party thereto and Wells Fargo Bank, National Association as Administrative Agent, Collateral Agent, Issuing Bank, and U.S. Swingline Lender and other lenders party thereto

 
 
 
10.2

 
Supplemental Indenture, dated as of July 30, 2013, among Novelis MEA Ltd, Novelis Inc., and The Bank of New York Mellon Trust Company N.A., as Trustee

 
 
 
10.3

 
Supplemental Indenture, dated as of July 30, 2013, among Novelis MEA Ltd, Novelis Inc., and The Bank of New York Mellon Trust Company N.A., as Trustee

 
 
 
31.1

  
Section 302 Certification of Principal Executive Officer
 
 
 
31.2

  
Section 302 Certification of Principal Financial Officer
 
 
 
32.1

  
Section 906 Certification of Principal Executive Officer
 
 
 
32.2

  
Section 906 Certification of Principal Financial Officer
 
 
 
101.INS

  
XBRL Instance Document
 
 
 
101.SCH

  
XBRL Taxonomy Extension Schema Document
 
 
 
101.CAL

  
XBRL Taxonomy Extension Calculation Linkbase
 
 
 
101.DEF

  
XBRL Taxonomy Extension Definition Linkbase
 
 
 
101.LAB

  
XBRL Taxonomy Extension Label Linkbase
 
 
 
101.PRE

  
XBRL Taxonomy Extension Presentation Linkbase


90