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UNITED STATES SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

FORM 10-Q

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended June 29, 2019

OR

 

TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

For the transition period from                    to                  

Commission file number 001-37971

PGT Innovations, Inc.

 

1070 Technology Drive

North Venice, FL 34275

Registrant’s telephone number: 941-480-1600

 

State of Incorporation

 

IRS Employer Identification No.

Delaware

 

20-0634715

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

Yes No

 

Indicate by check mark whether the registrant has submitted electronically, every Interactive Data File required to be submitted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit such files).

Yes No

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, a smaller reporting company, or an emerging growth company. See the definitions of “large accelerated filer,” “accelerated filer,” “smaller reporting company,” and "emerging growth company" in Rule 12b-2 of the Exchange Act.

 

Large accelerated filer

Accelerated filer

Non-accelerated filer

Smaller reporting company

Emerging growth company

If an emerging growth company, indicate by check mark if the registrant has elected not to use the extended transition period for complying with any new or revised financial accounting standards provided pursuant to Section13(a) of the Exchange Act.

Yes No

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).

Yes No

Common Stock, $0.01 par value, outstanding was 58,585,669 shares, as of July 31, 2019.

Securities registered pursuant to Section 12(b) of the Act:

Title of each class

 

Trading

Symbol(s)

 

Name of each exchange on which registered

Common stock, par value $0.01 per share

 

PGTI

 

New York Stock Exchange, Inc.

 


PGT INNOVATIONS, INC.

TABLE OF CONTENTS

 

Form 10-Q for the Three and Six Months Ended June 29, 2019

 

 

 

 

 

 

 

Page

 

 

 

 

 

 

Number

Part I.

 

Financial Information

 

3

 

 

Item 1.

 

Condensed Consolidated Financial Statements (unaudited):

 

3

 

 

 

 

Condensed Consolidated Statements of Operations

 

3

 

 

 

 

Condensed Consolidated Statements of Comprehensive Income

 

4

 

 

 

 

Condensed Consolidated Balance Sheets

 

5

 

 

 

 

Condensed Consolidated Statements of Cash Flows

 

6

 

 

 

 

Condensed Consolidated Statements of Shareholders’ Equity

 

7

 

 

 

 

Notes to Condensed Consolidated Financial Statements

 

8

 

 

Item 2.

 

Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

26

 

 

Item 3.

 

Quantitative and Qualitative Disclosures About Market Risk

 

38

 

 

Item 4.

 

Controls and Procedures

 

38

 

 

 

 

 

 

 

Part II.

 

Other Information

 

39

 

 

Item 1.

 

Legal Proceedings

 

39

 

 

Item 1A.

 

Risk Factors

 

39

 

 

Item 2.

 

Unregistered Sales of Equity Securities and Use of Proceeds

 

39

 

 

Item 3.

 

Defaults Upon Senior Securities

 

39

 

 

Item 4.

 

Mine Safety Disclosure

 

39

 

 

Item 5.

 

Other Information

 

39

 

 

Item 6.

 

Exhibits

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


 


PART I — FINANCIAL INFORMATION

ITEM 1.  CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

PGT INNOVATIONS, INC.

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS

(in thousands, except per share amounts)

 

 

Three Months Ended

 

 

Six Months Ended

 

 

June 29,

 

 

June 30,

 

 

June 29,

 

 

June 30,

 

 

2019

 

 

2018

 

 

2019

 

 

2018

 

 

(unaudited)

 

 

(unaudited)

 

Net sales

$

198,570

 

 

$

169,269

 

 

$

372,307

 

 

$

309,522

 

Cost of sales

 

125,630

 

 

 

109,322

 

 

 

238,097

 

 

 

204,802

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gross profit

 

72,940

 

 

 

59,947

 

 

 

134,210

 

 

 

104,720

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Selling, general and administrative expenses

 

44,026

 

 

 

32,581

 

 

 

88,040

 

 

 

61,238

 

Gains on sales of assets under APA

 

 

 

 

(2,551

)

 

 

 

 

 

(2,551

)

Income from operations

 

28,914

 

 

 

29,917

 

 

 

46,170

 

 

 

46,033

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Interest expense, net

 

6,756

 

 

 

3,609

 

 

 

13,470

 

 

 

7,652

 

Debt extinguishment costs

 

 

 

 

 

 

 

 

 

 

3,079

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Income before income taxes

 

22,158

 

 

 

26,308

 

 

 

32,700

 

 

 

35,302

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Income tax expense

 

5,113

 

 

 

3,760

 

 

 

7,398

 

 

 

5,414

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net income

$

17,045

 

 

$

22,548

 

 

$

25,302

 

 

$

29,888

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net income per common share:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic

$

0.29

 

 

$

0.45

 

 

$

0.43

 

 

$

0.60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diluted

$

0.29

 

 

$

0.43

 

 

$

0.43

 

 

$

0.57

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weighted average shares outstanding:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic

 

58,394

 

 

 

50,317

 

 

 

58,264

 

 

 

50,087

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diluted

 

59,291

 

 

 

52,056

 

 

 

59,248

 

 

 

52,023

 

 

The accompanying notes are an integral part of these condensed consolidated financial statements.

2


PGT INNOVATIONS, INC.

CONDENSED CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME

(in thousands)

 

 

Three Months Ended

 

 

Six Months Ended

 

 

June 29,

 

 

June 30,

 

 

June 29,

 

 

June 30,

 

 

2019

 

 

2018

 

 

2019

 

 

2018

 

 

(unaudited)

 

 

(unaudited)

 

Net income

$

17,045

 

 

$

22,548

 

 

$

25,302

 

 

$

29,888

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Other comprehensive income (loss) before tax:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change in fair value of derivatives

 

(1,542

)

 

 

(390

)

 

 

(947

)

 

 

(473

)

Reclassification to earnings

 

1,223

 

 

 

(43

)

 

 

2,138

 

 

 

(43

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Other comprehensive income (loss) before tax

 

(319

)

 

 

(433

)

 

 

1,191

 

 

 

(516

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Income tax benefit (expense) related to components of

   other comprehensive income (loss)

 

82

 

 

 

111

 

 

 

(304

)

 

 

132

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Other comprehensive income (loss), net of tax

 

(237

)

 

 

(322

)

 

 

887

 

 

 

(384

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Comprehensive income

$

16,808

 

 

$

22,226

 

 

$

26,189

 

 

$

29,504

 

 

The accompanying notes are an integral part of these condensed consolidated financial statements.

3


PGT INNOVATIONS, INC.

CONDENSED CONSOLIDATED BALANCE SHEETS

(in thousands, except per share amounts)

(unaudited)

 

 

 

June 29,

 

 

December 29,

 

 

 

2019

 

 

2018

 

ASSETS

 

 

 

 

 

 

 

 

Current assets:

 

 

 

 

 

 

 

 

Cash and cash equivalents

 

$

84,501

 

 

$

52,650

 

Accounts receivable, net

 

 

76,667

 

 

 

80,717

 

Inventories

 

 

45,726

 

 

 

44,666

 

Contract assets, net

 

 

9,605

 

 

 

6,757

 

Prepaid expenses

 

 

3,931

 

 

 

2,863

 

Other current assets

 

 

9,923

 

 

 

7,908

 

Total current assets

 

 

230,353

 

 

 

195,561

 

 

 

 

 

 

 

 

 

 

Property, plant and equipment, net

 

 

119,757

 

 

 

115,707

 

Operating lease right-of-use asset, net

 

 

28,706

 

 

 

 

Intangible assets, net

 

 

263,788

 

 

 

271,818

 

Goodwill

 

 

277,773

 

 

 

277,827

 

Other assets, net

 

 

1,158

 

 

 

1,240

 

 

 

 

 

 

 

 

 

 

Total assets

 

$

921,535

 

 

$

862,153

 

 

 

 

 

 

 

 

 

 

LIABILITIES AND SHAREHOLDERS' EQUITY

 

 

 

 

 

 

 

 

Current liabilities:

 

 

 

 

 

 

 

 

Accounts payable and accrued liabilities

 

$

70,477

 

 

$

68,557

 

Current portion of long-term debt

 

 

9

 

 

 

163

 

Current portion of operating lease liability

 

 

6,429

 

 

 

 

Total current liabilities

 

 

76,915

 

 

 

68,720

 

 

 

 

 

 

 

 

 

 

Long-term debt, less current portion

 

 

367,475

 

 

 

366,614

 

Operating lease liability, less current portion

 

 

25,298

 

 

 

 

Deferred income taxes

 

 

23,062

 

 

 

22,758

 

Other liabilities

 

 

14,410

 

 

 

18,517

 

 

 

 

 

 

 

 

 

 

Total liabilities

 

 

507,160

 

 

 

476,609

 

 

 

 

 

 

 

 

 

 

Shareholders' equity:

 

 

 

 

 

 

 

 

Preferred stock; par value $.01 per share; 10,000 shares

   authorized; none outstanding

 

 

 

 

 

 

Common stock; par value $.01 per share; 200,000 shares authorized; 61,501 and

   60,729 shares issued and 58,536 and 58,082 shares outstanding at

 

 

 

 

 

 

 

 

   June 29, 2019 and December 29, 2018, respectively

 

 

615

 

 

 

607

 

Additional paid-in-capital

 

 

412,295

 

 

 

409,661

 

Accumulated other comprehensive loss

 

 

(2,178

)

 

 

(3,065

)

Retained earnings (accumulated deficit)

 

 

16,402

 

 

 

(8,900

)

Shareholders' equity

 

 

427,134

 

 

 

398,303

 

Less:  Treasury stock at cost

 

 

(12,759

)

 

 

(12,759

)

Total shareholders' equity

 

 

414,375

 

 

 

385,544

 

 

 

 

 

 

 

 

 

 

Total liabilities and shareholders' equity

 

$

921,535

 

 

$

862,153

 

 

 

 

 

 

 

 

 

 

 

The accompanying notes are an integral part of these condensed consolidated financial statements.

4


PGT INNOVATIONS, INC.

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS

(in thousands)

 

 

 

Six Months Ended

 

 

 

June 29,

 

 

June 30,

 

 

 

2019

 

 

2018

 

 

 

(unaudited)

 

Cash flows from operating activities:

 

 

 

 

 

 

 

 

Net income

 

$

25,302

 

 

$

29,888

 

Adjustments to reconcile net income to net cash

 

 

 

 

 

 

 

 

provided by operating activities:

 

 

 

 

 

 

 

 

Depreciation

 

 

9,143

 

 

 

6,131

 

Amortization

 

 

8,030

 

 

 

3,318

 

Amortization of operating lease right-of-use asset

 

 

2,527

 

 

 

 

Provision for allowance for doubtful accounts

 

 

967

 

 

 

412

 

Stock-based compensation

 

 

2,276

 

 

 

1,198

 

Amortization of deferred financing costs and debt discount

 

 

861

 

 

 

1,165

 

Debt extinguishment costs

 

 

 

 

 

3,079

 

Gains on sales of assets

 

 

(19

)

 

 

(2,609

)

Change in operating assets and liabilities:

 

 

 

 

 

 

 

 

Accounts receivable

 

 

(2,079

)

 

 

(16,826

)

Inventories

 

 

(1,060

)

 

 

(3,152

)

Contract assets, net, prepaid expenses, other current and other assets

 

 

(2,758

)

 

 

(2,092

)

Change in operating lease liability

 

 

1,002

 

 

 

-

 

Accounts payable, accrued and other liabilities

 

 

391

 

 

 

19,362

 

 

 

 

 

 

 

 

 

 

Net cash provided by operating activities

 

 

44,583

 

 

 

39,874

 

 

 

 

 

 

 

 

 

 

Cash flows from investing activities:

 

 

 

 

 

 

 

 

Purchases of property, plant and equipment

 

 

(12,963

)

 

 

(14,892

)

Proceeds from sales of assets

 

 

19

 

 

 

5,820

 

 

 

 

 

 

 

 

 

 

Net cash used in investing activities

 

 

(12,944

)

 

 

(9,072

)

 

 

 

 

 

 

 

 

 

Cash flows from financing activities:

 

 

 

 

 

 

 

 

Payments of long-term debt

 

 

(154

)

 

 

(146

)

Payments of financing costs

 

 

 

 

 

(1,687

)

Purchases of treasury stock relating to tax withholdings on employee equity awards

 

 

(505

)

 

 

(638

)

Proceeds from exercise of stock options

 

 

840

 

 

 

1,561

 

Proceeds from issuance of common stock under employee

 

 

 

 

 

 

 

 

stock purchase plan (ESPP)

 

 

31

 

 

 

11

 

Other

 

 

 

 

 

(9

)

 

 

 

 

 

 

 

 

 

Net cash provided by (used in) financing activities

 

 

212

 

 

 

(908

)

 

 

 

 

 

 

 

 

 

Net increase in cash and cash equivalents

 

 

31,851

 

 

 

29,894

 

Cash and cash equivalents at beginning of period

 

 

52,650

 

 

 

34,029

 

Cash and cash equivalents at end of period

 

$

84,501

 

 

$

63,923

 

 

 

 

 

 

 

 

 

 

 

The accompanying notes are an integral part of these condensed consolidated financial statements.

5


PGT INNOVATIONS, INC.

CONDENSED CONSOLIDATED STATEMENTS OF SHAREHOLDERS’ EQUITY

(in thousands)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Accumulated

 

 

Retained

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Additional

 

 

Other

 

 

Earnings/

 

 

 

 

 

 

 

 

 

 

 

Common stock

 

 

Paid-in

 

 

Comprehensive

 

 

(Accumulated

 

 

Treasury

 

 

 

 

 

 

 

Shares

 

 

Amount

 

 

Capital

 

 

Loss

 

 

Deficit)

 

 

Stock

 

 

Total

 

THREE MONTHS ENDED JUNE 30, 2018

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance at March 31, 2018

 

 

49,976,296

 

 

$

526

 

 

$

252,329

 

 

$

(62

)

 

$

(55,493

)

 

$

(12,759

)

 

$

184,541

 

Vesting of restricted stock

 

 

34,699

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grants of restricted stock

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stock-based compensation

 

 

 

 

 

 

 

 

684

 

 

 

 

 

 

 

 

 

 

 

 

684

 

Exercise of stock options

 

 

694,423

 

 

 

7

 

 

 

1,380

 

 

 

 

 

 

 

 

 

 

 

 

1,387

 

Common stock issued under ESPP

 

 

348

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

6

 

Net income

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22,548

 

 

 

 

 

 

22,548

 

Other comprehensive loss

 

 

 

 

 

 

 

 

 

 

 

(322

)

 

 

 

 

 

 

 

 

(322

)

Balance at June 30, 2018

 

 

50,705,766

 

 

$

533

 

 

$

254,399

 

 

$

(384

)

 

$

(32,945

)

 

$

(12,759

)

 

$

208,844

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SIX MONTHS ENDED JUNE 30, 2018

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance at December 30, 2017

 

 

49,805,338

 

 

$

525

 

 

$

252,275

 

 

$

 

 

$

(64,716

)

 

$

(12,759

)

 

$

175,325

 

Cumulative effect of change in accounting

   principle, net of tax effect of $647

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1,883

 

 

 

 

 

 

1,883

 

Balance at December 30, 2017

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- as adjusted

 

 

49,805,338

 

 

 

525

 

 

 

252,275

 

 

 

 

 

 

(62,833

)

 

 

(12,759

)

 

 

177,208

 

Vesting of restricted stock

 

 

151,174

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grants of restricted stock

 

 

 

 

 

1

 

 

 

(1

)

 

 

 

 

 

 

 

 

 

 

 

 

Purchases of treasury stock

 

 

(32,439

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(638

)

 

 

(638

)

Retirement of treasury stock

 

 

 

 

 

(1

)

 

 

(637

)

 

 

 

 

 

 

 

 

638

 

 

 

 

Stock-based compensation

 

 

 

 

 

 

 

 

1,198

 

 

 

 

 

 

 

 

 

 

 

 

1,198

 

Exercise of stock options

 

 

780,972

 

 

 

8

 

 

 

1,553

 

 

 

 

 

 

 

 

 

 

 

 

1,561

 

Common stock issued under ESPP

 

 

721

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

11

 

Net income

 

 

 

 

 

 

 

 

 

 

 

 

 

 

29,888

 

 

 

 

 

 

29,888

 

Other comprehensive loss

 

 

 

 

 

 

 

 

 

 

 

(384

)

 

 

 

 

 

 

 

 

(384

)

Balance at June 30, 2018

 

 

50,705,766

 

 

$

533

 

 

$

254,399

 

 

$

(384

)

 

$

(32,945

)

 

$

(12,759

)

 

$

208,844

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THREE MONTHS ENDED JUNE 29, 2019

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance at March 30, 2019

 

 

58,288,871

 

 

$

613

 

 

$

410,578

 

 

$

(1,941

)

 

$

(643

)

 

$

(12,759

)

 

$

395,848

 

Vesting of restricted stock

 

 

30,456

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stock-based compensation

 

 

 

 

 

 

 

 

1,078

 

 

 

 

 

 

 

 

 

 

 

 

1,078

 

Exercise of stock options

 

 

215,260

 

 

 

2

 

 

 

625

 

 

 

 

 

 

 

 

 

 

 

 

627

 

Common stock issued under ESPP

 

 

1,082

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

14

 

Net income

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17,045

 

 

 

 

 

 

17,045

 

Other comprehensive loss

 

 

 

 

 

 

 

 

 

 

 

(237

)

 

 

 

 

 

 

 

 

(237

)

Balance at June 29, 2019

 

 

58,535,669

 

 

$

615

 

 

$

412,295

 

 

$

(2,178

)

 

$

16,402

 

 

$

(12,759

)

 

$

414,375

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SIX MONTHS ENDED JUNE 29, 2019

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance at December 29, 2018

 

 

58,081,540

 

 

$

607

 

 

$

409,661

 

 

$

(3,065

)

 

$

(8,900

)

 

$

(12,759

)

 

$

385,544

 

Vesting of restricted stock

 

 

164,226

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grants of restricted stock

 

 

 

 

 

5

 

 

 

(5

)

 

 

 

 

 

 

 

 

 

 

 

 

Purchases of treasury stock

 

 

(34,240

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(505

)

 

 

(505

)

Retirement of treasury stock

 

 

 

 

 

 

 

 

(505

)

 

 

 

 

 

 

 

 

505

 

 

 

 

Stock-based compensation

 

 

 

 

 

 

 

 

2,276

 

 

 

 

 

 

 

 

 

 

 

 

2,276

 

Exercise of stock options

 

 

322,000

 

 

 

3

 

 

 

837

 

 

 

 

 

 

 

 

 

 

 

 

840

 

Common stock issued under ESPP

 

 

2,143

 

 

 

 

 

 

31

 

 

 

 

 

 

 

 

 

 

 

 

31

 

Net income

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25,302

 

 

 

 

 

 

25,302

 

Other comprehensive income

 

 

 

 

 

 

 

 

 

 

 

887

 

 

 

 

 

 

 

 

 

887

 

Balance at June 29, 2019

 

 

58,535,669

 

 

$

615

 

 

$

412,295

 

 

$

(2,178

)

 

$

16,402

 

 

$

(12,759

)

 

$

414,375

 

 

The accompanying notes are an integral part of these condensed consolidated financial statements.

6


PGT INNOVATIONS, INC.

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

(unaudited)

 

NOTE 1.  BASIS OF PRESENTATION

 

The accompanying unaudited condensed consolidated financial statements include the accounts of PGT Innovations, Inc. and its direct and indirect wholly-owned subsidiaries, including, PGT Industries, Inc., CGI Window and Door Holdings, Inc. (“CGI”), CGI Commercial, Inc. (“CGIC”), WinDoor, Incorporated, Coyote Acquisition Co. and WWS Acquisition LLC (formerly known as GEF WW Parent LLC) (collectively, the “Company”), after elimination of intercompany accounts and transactions.

PGT Innovations, Inc. (“PGTI”, “we,” or the “Company”), formerly named PGT, Inc., is a leading manufacturer of impact-resistant aluminum and vinyl-framed windows and doors and energy-efficient windows and doors designed to unify indoor/outdoor living spaces and offers a broad range of fully customizable window and door products. Products are sold through an authorized dealer and distributor network. The majority of our sales are to customers in the state of Florida, but we sell products to customers in many states. We also have sales in the Caribbean, Canada, and in South and Central America. With the acquisition of Western Window Systems (“WWS”), we have an increased level of sales in the western United States. See Note 6 for a discussion of this acquisition.

We were incorporated in the state of Delaware on December 16, 2003, as JLL Window Holdings, Inc., with primary operations in North Venice, Florida. On February 15, 2006, our Company was renamed PGT, Inc. On December 14, 2016, we announced that we changed our name to PGT Innovations, Inc. and, effective on December 28, 2016, the listing of our common stock was transferred to the New York Stock Exchange (NYSE) from the NASDAQ Global Market (NASDAQ), and began trading on the NYSE under its existing ticker symbol of “PGTI”. We have four manufacturing operations in Florida, and one in Arizona. Our manufacturing facilities in Florida include one in North Venice, two in the greater Miami area, and one in Orlando. Our Arizona operations are in Phoenix. Additionally, we have two glass tempering and laminating plants and one insulation glass plant, all located in North Venice.

All references to PGTI or our Company apply to the consolidated financial statements of PGT Innovations, Inc. unless otherwise noted.

These condensed consolidated financial statements have been prepared in accordance with the instructions to Form 10-Q and do not include all the information and footnotes required by United States Generally Accepted Accounting Principles (“GAAP”) for complete financial statements. In the opinion of management, all adjustments (consisting only of normal recurring adjustments) considered necessary for a fair presentation have been included. Operating results for the interim period is not necessarily indicative of the results that may be expected for the remainder of the current year or for any future periods. Each of the Company’s fiscal quarters ended June 29, 2019, and June 30, 2018, consisted of 13 weeks.

The condensed consolidated balance sheet as of December 29, 2018, is derived from the audited consolidated financial statements, but does not include all disclosures required by GAAP. The condensed consolidated balance sheet as of December 29, 2018, and the unaudited condensed consolidated financial statements as of and for the periods ended June 29, 2019, should be read in conjunction with the more detailed audited consolidated financial statements for the year ended December 29, 2018, included in the Company’s most recent Annual Report on Form 10-K. Except for the adoption of the guidance relating to leases discussed below, the accounting policies used in the preparation of these unaudited condensed consolidated financial statements are consistent with the accounting policies described in the Notes to Consolidated Financial Statements included in the Company’s Annual Report on Form 10-K.

The preparation of financial statements in conformity with GAAP requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements, and the reported amounts of revenues and expenses during the reporting period. Actual results could materially differ from those estimates.

Beginning in 2019, we concluded that we have two reportable segments: the Southeast segment, and the Western segment. The Southeast reporting segment, which is also an operating segment, is composed of our sales in Florida, the core market of our legacy business, as well as Alabama, Georgia, Louisiana, Mississippi, North Carolina, South Carolina and the Caribbean. The Western reporting segment, also an operating segment, is composed of sales in the remainder of the United States, along with Canada and Mexico. While both of our operating segments have products, distribution methods and customers of a similar nature, we determined to not aggregate them due to the differences in their geographic markets. Therefore, our operating segments are our reportable segments. See Note 16 for segment disclosures.

7


 

Recently Adopted Accounting Pronouncements

Leases

In February 2016, the FASB issued ASU 2016-02, “Leases (Topic 842)”, which requires lessees to recognize leases on-balance sheet and disclose key information about leasing arrangements. ASU 2016-02 was subsequently amended by ASU 2018-01, “Land Easement Practical Expedient for Transition to Topic 842”; ASU 2018-10, “Codification Improvements to Topic 842, Leases”; and ASU 2018-11, “Targeted Improvements”. The new standard requires a lessee to recognize a right-of-use asset and lease liability on the balance sheet for all leases with a term longer than 12 months. Leases will be classified as finance or operating, with classification affecting the pattern and classification of expense recognition in the income statement.

The new standard was effective for us on December 30, 2018 (the first day of our 2019 fiscal year), with early adoption permitted. We adopted the new standard on this date, using the required modified retrospective transition approach, applying the new standard to all leases existing on the effective date. Consequently, financial information was not updated, and the disclosures required under the new standard will not be provided for dates and periods prior to December 30, 2018. As of the date of adoption, all of our leases were operating leases, and we have no financing leases as of June 29, 2019.

The new standard provided a number of optional practical expedients in transition. We elected the ”package of practical expedients”, which permitted us not to reassess under the new standard our prior conclusions about lease identification, lease classification and direct costs, and implemented internal controls and additional lease accounting and tracking procedures to enable the preparation of financial information on adoption. We did not elect the use-of-hindsight practical expedient, or the practical expedient pertaining to land easements as it was not applicable to us.

The new standard also provides practical expedients for an entity’s ongoing accounting. We elected the short-term lease recognition exemption for all leases that qualified, primarily for certain vehicle and office equipment leases that are month-to-month leases. This means, for those leases, we did not recognize right-of-use assets or lease liabilities. We also elected the practical expedient to not separate lease and non-lease components for all classes of underlying assets.

This standard had a material effect on our consolidated balance sheet relating to the recognition of an operating lease right-of-use asset and operating lease liability for our real estate leases and related to new disclosures about our leasing activities. On adoption, we recognized an operating lease right-of-use asset of $31.3 million, and an operating lease liability of $33.7 million, based on the present value of the remaining minimum rental payments under prior leasing standards for existing operating leases. Calculation of the present value of the remaining minimum rental payments required the use of judgment relating to the selection of the discount rate applied to future lease payments. We used a weighted-average interest rate of 6.2%, which was based on a current trade rate for our 2018 Senior Notes due 2026. See Note 10 for additional information relating to our leases.

Leases Accounting Policy

We determine if an arrangement is a lease at inception. Operating leases are included in operating lease right-of-use assets, current portion of operating lease liability, and operating lease liability, less current portion, on our consolidated balance sheets. Should we engage in any finance leases in the future, finance leases would be included in property and equipment, other current liabilities, and other liabilities on our consolidated balance sheets.  

Operating lease right-of-use assets and operating lease liabilities are recognized based on the present value of the future minimum lease payments over the lease term at commencement date. As most of our leases do not provide an implicit rate, we use our incremental borrowing rate based on the information available at commencement date in determining the present value of future payments. The operating lease right-of-use asset also includes any lease payments made and initial direct costs incurred and excludes lease incentives. Our lease terms may include options to extend or terminate the lease when it is reasonably certain that we will exercise that option. Lease expense for lease payments is recognized on a straight-line basis over the lease term.

 


8


Recently Issued Accounting Pronouncements

Fair Value Measurement Disclosures

In August 2018, the FASB issued ASU 2018-13, “Fair Value Measurement (Topic 820) - Disclosure Framework—Changes to the Disclosure Requirements for Fair Value Measurement”. The new guidance modifies disclosure requirements related to fair value measurement. The amendments in this ASU are effective for fiscal years, and interim periods within those fiscal years, beginning after December 15, 2019. Implementation on a prospective or retrospective basis varies by specific disclosure requirement. Early adoption is permitted. The standard also allows for early adoption of any removed or modified disclosures upon issuance of this ASU while delaying adoption of the additional disclosures until their effective date. The Company does not believe that the adoption of this guidance will have a significant impact on its fair value disclosures.

Financial Instruments – Credit Losses

In June 2016, the FASB issued ASU 2016-13, “Financial Instruments—Credit Losses (Topic 326), Measurement of Credit Losses on Financial Instruments.” ASU 2016-13 requires entities to measure all expected credit losses for most financial assets held at the reporting date based on an expected loss model which includes historical experience, current conditions, and reasonable and supportable forecasts. Entities will now use forward-looking information to better form their credit loss estimates. ASU 2016-13 also requires enhanced disclosures to help financial statement users better understand significant estimates and judgments used in estimating credit losses, as well as the credit quality and underwriting standards of an entity’s portfolio. Subsequently, in November 2018, the FASB issued ASU 2018-19, “Codification Improvements to Topic 326, Financial Instruments-Credit Losses”. ASU 2018-19 clarifies the codification and corrects unintended application of the guidance. ASU’s 2016-13 and 2018-19 are effective for us for our fiscal year beginning after December 15, 2019. We do not believe that the adoption of this guidance will have a significant impact on our consolidated financial statements.

In the ordinary course of business, we extend credit to qualified dealers and distributors, generally on a non-collateralized basis. The Company maintains an allowance for doubtful accounts which is based on management’s assessments of the amount which may become uncollectible in the future and is determined through consideration of our write-off history, specific identification of uncollectible accounts based in part on the customer’s past due balance (based on contractual terms), and consideration of prevailing economic and industry conditions. Uncollectible accounts are written off after repeated attempts to collect from the customer have been unsuccessful. As of June 29, 2019, and December 29, 2018, the allowance for doubtful accounts was $3.1 million and $2.8 million, respectively.

 

NOTE 2.  REVENUE RECOGNITION AND CONTRACTS WITH CUSTOMERS

Revenue Recognition Accounting Policy

The Company is a manufacturer of fully customized windows and doors, and manufactures products based on design specifications, measurements, colors, finishes, framing materials, glass-types, and other options selected by the customer at the point in time an order is received from the customer. The Company has an enforceable right to payment at the time an order is received and accepted at the agreed-upon sales prices contained in our agreements with our customers for all manufacturing efforts expended by the Company on behalf of its customers. Due to the customized build-to-order nature of the Company’s products, the Company’s assessment is that the substantial portion of its finished goods and certain unused glass components have no alternative use, and that control of these products and components passes to the customer over time during the manufacturing of the products in an order, or upon our receipt of certain pre-cut glass components from our supplier attributed to specific customer orders.

Based on these factors, the Company recognizes a substantial portion of revenue over time during the manufacturing process once customization begins, and for certain unused glass components on hand, at the end of a reporting period. Revenue on work-in-process at the end of a reporting period is recognized in proportion to costs incurred to total estimated cost of the product being manufactured. Except for the Western segment’s volume products, discussed in the section titled Disaggregation of Revenue from Contracts with Customers below, revenue recognized at a point in time is immaterial.

Disaggregation of Revenue from Contracts with Customers

As discussed in Note 1, beginning in 2019, we determined that we have two reportable segments: our Southeast business unit and our Western business unit. See Note 16 for more information. Net sales of the Western business unit for the three and six months ended June 30, 2018 are not presented as they were immaterial. The following tables provide information about our net sales by product category and by market for the three and six months ended June 29, 2019, by segment, and for the three and six months ended June 30, 2018 (dollars in millions):

9


 

 

Segments

 

 

 

 

 

Three Months Ended June 29, 2019

 

Southeast

 

 

Western

 

 

Total

 

Product category:

 

 

 

 

 

 

 

 

 

 

 

 

Impact-resistant window and door products

 

$

141.8

 

 

$

1.3

 

 

$

143.1

 

Non-impact window and door products

 

 

16.5

 

 

 

39.0

 

 

 

55.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Total net sales

 

$

158.3

 

 

$

40.3

 

 

$

198.6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Market:

 

 

 

 

 

 

 

 

 

 

 

 

New construction

 

$

60.5

 

 

$

37.1

 

 

$

97.6

 

Repair and remodel

 

 

97.8

 

 

 

3.2

 

 

 

101.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Total net sales

 

$

158.3

 

 

$

40.3

 

 

$

198.6

 

 

Three Months Ended June 30, 2018

 

 

 

 

 

Total

 

Product category:

 

 

 

 

 

 

 

 

Impact-resistant window and door products

 

 

 

 

 

$

146.8

 

Non-impact window and door products

 

 

 

 

 

 

22.5

 

 

 

 

 

 

 

 

 

 

Total net sales

 

 

 

 

 

$

169.3

 

 

 

 

 

 

 

 

 

 

Market:

 

 

 

 

 

 

 

 

New construction

 

 

 

 

 

$

59.7

 

Repair and remodel

 

 

 

 

 

 

109.6

 

 

 

 

 

 

 

 

 

 

Total net sales

 

 

 

 

 

$

169.3

 

 

 

 

Segments

 

 

 

 

 

Six Months Ended June 29, 2019

 

Southeast

 

 

Western

 

 

Total

 

Product category:

 

 

 

 

 

 

 

 

 

 

 

 

Impact-resistant window and door products

 

$

262.5

 

 

$

2.1

 

 

$

264.6

 

Non-impact window and door products

 

 

35.6

 

 

 

72.1

 

 

 

107.7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Total net sales

 

$

298.1

 

 

$

74.2

 

 

$

372.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Market:

 

 

 

 

 

 

 

 

 

 

 

 

New construction

 

$

116.7

 

 

$

69.2

 

 

$

185.9

 

Repair and remodel

 

 

181.4

 

 

 

5.0

 

 

 

186.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Total net sales

 

$

298.1

 

 

$

74.2

 

 

$

372.3

 

 

Six Months Ended June 30, 2018

 

 

 

 

 

Total

 

Product category:

 

 

 

 

 

 

 

 

Impact-resistant window and door products

 

 

 

 

 

$

267.3

 

Non-impact window and door products

 

 

 

 

 

 

42.2

 

 

 

 

 

 

 

 

 

 

Total net sales

 

 

 

 

 

$

309.5

 

 

 

 

 

 

 

 

 

 

Market:

 

 

 

 

 

 

 

 

New construction

 

 

 

 

 

$

111.3

 

Repair and remodel

 

 

 

 

 

 

198.2

 

 

 

 

 

 

 

 

 

 

Total net sales

 

 

 

 

 

$

309.5

 

10


 

The Company’s Western segment includes both custom and volume products. This segment’s volume products are not made-to-order and are of standardized sizes and design specifications. Therefore, the Company’s assessment is that the Western segment’s volume products have alternative uses, and that control of these products passes to the customer at a point in time, which is typically when the product has been delivered to the customer, and collectability is reasonably assured. For the three and six months ended June 29, 2019, the Western segment’s net sales of its volume products were $15.0 million and $26.8 million, respectively.

 

Contract Balances

Contract assets represent sales recognized in excess of billings related to finished goods not yet shipped and certain unused glass components not yet placed into the production process for which revenue is recognized over time as noted above. Contract liabilities relate to customer deposits at the end of reporting periods. At June 29, 2019, and December 29, 2018, those contract liabilities totaled $10.6 million and $8.3 million, respectively, of which $9.7 million and $7.8 million, respectively, are classified within accrued liabilities, and $0.9 million and $0.5 million, respectively, are classified within contract assets, net, in the accompanying condensed consolidated balance sheets at June 29, 2019, and December 29, 2018.

Because of the short-term nature of our performance obligations, as discussed below, substantially all of our performance obligations are satisfied within the quarter following the end of a reporting period. As such, substantially all of the contract liabilities at December 29, 2018 were satisfied in the first quarter of 2019, and contract assets at December 29, 2018 were transferred to accounts receivable in the first quarter of 2019. Contract liabilities at June 29, 2019 represents cash received during the three-month period ended June 29, 2019, excluding amounts recognized as revenue during that period. Contract assets at June 29, 2019 represents revenue recognized during the three-month period ended June 29, 2019, excluding amounts transferred to accounts receivable during that period.

 

Performance Obligations

A performance obligation is a promise in a contract to transfer a distinct good or service to the customer and is defined as the unit of account. A contract’s transaction price is allocated to each distinct performance obligation and recognized as revenue as the performance obligation is satisfied. Our contracts with our customers generally represent an approved purchase order, which is typically accounted for as a single performance obligation. In situations when our contract includes distinct goods that are substantially the same and have the same pattern of transfer to the customer over time, they are recognized as a series of distinct goods. We allocate the contract’s transaction price to each distinct performance obligation based on the estimated relative standalone selling price of each distinct good. Observable standalone sales are used to determine the standalone selling price.

Performance obligations are satisfied over time, generally for our custom products, and as of a point in time for our standard products. Performance obligations are supported by contracts with customers, and we have elected not to disclose our unsatisfied performance obligations as of June 29, 2019 under the short-term contract exemption as we expect such performance obligations will be satisfied within the quarter following the end of a reporting period.

Policies Regarding Shipping and Handling Costs and Commissions on Contract Assets

The Company has made a policy election to continue to recognize shipping and handling costs as a fulfillment activity. Treating shipping and handling as a fulfillment activity requires estimated shipping and handling costs for undelivered products and certain glass components on which we have recognized revenue and created a contract asset, to be accrued to match this cost with the recognized revenue. This policy is unchanged from the Company’s policy for recognizing shipping and handling costs prior to the adoption of the new revenue guidance.

The Company utilizes the practical expedient which permits expensing of costs to obtain a contract when the expected amortization period is one year or less, which typically results in expensing commissions paid to employees. We expense sales commissions paid to employees as sales are recognized, including sales from the creation of contract assets, as the expected amortization period is less than one year.

NOTE 3.  WARRANTY

Most of our manufactured products are sold with warranties. Warranty periods, which vary by product components, generally range from 1 to 10 years; however, the warranty period for a limited number of specifically identified components in certain applications is a lifetime. The majority of the products sold have warranties on components which range from 1 to 3 years. The amount charged to expense for warranties is based on management’s assessment of the cost per service call and the number of service calls expected to be incurred to satisfy warranty obligations on the current net sales.

11


During the three months ended June 29, 2019, we recorded warranty expense at a rate of approximately 1.6% of sales, which decreased from the rate in the second quarter of 2018 of 1.7% of sales. During the six months ended June 29, 2019, we recorded warranty expense at a rate of approximately 1.6% of sales, which decreased from the rate in the first half of 2018 of 1.7% of sales.

The following table summarizes: current period charges, adjustments to previous estimates, if necessary, as well as settlements, which represent actual costs incurred during the period for the three and six months ended June 29, 2019, and June 30, 2018. The reserve is determined through specific identification and assessing Company history. Expected future obligations are discounted to a current value using a risk-free rate for obligations with similar maturities.

 

 

 

Beginning

 

 

Charged

 

 

 

 

 

 

 

 

 

 

End of

 

Accrued Warranty

 

of Period

 

 

to Expense

 

 

Adjustments

 

 

Settlements

 

 

Period

 

(in thousands)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three months ended June 29, 2019

 

$

5,981

 

 

$

3,175

 

 

$

180

 

 

$

(3,356

)

 

$

5,980

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three months ended June 30, 2018

 

$

5,323

 

 

$

2,851

 

 

$

(98

)

 

$

(2,708

)

 

$

5,368

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Six months ended June 29, 2019

 

$

6,149

 

 

$

5,995

 

 

$

208

 

 

$

(6,372

)

 

$

5,980

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Six months ended June 30, 2018

 

$

5,386

 

 

$

5,217

 

 

$

(208

)

 

$

(5,027

)

 

$

5,368

 

 

NOTE 4.  INVENTORIES

Inventories consist principally of raw materials purchased for the manufacture of our products. We have limited finished goods inventory since the substantial majority of our products are custom, made-to-order and the revenue on these products, as well as the related cost, has been fully recognized upon completion of the manufacturing process. Finished goods inventory and work-in-progress costs include direct materials, direct labor, and overhead. All inventories are stated at the lower of cost (first-in, first-out method) or net realizable value. Inventories consisted of the following:

 

 

 

June 29,

 

 

December 29,

 

 

 

2019

 

 

2018

 

 

 

(in thousands)

 

Raw materials

 

$

41,386

 

 

$

42,036

 

Work-in-progress

 

 

3,729

 

 

 

2,278

 

Finished goods

 

 

611

 

 

 

352

 

 

 

 

 

 

 

 

 

 

 

 

$

45,726

 

 

$

44,666

 

 

NOTE 5.  STOCK BASED-COMPENSATION

Exercises

For the three months ended June 29, 2019, there were 215,260 options exercised at a weighted average exercise price of $2.91 per share. For the six months ended June 29, 2019, there were 322,000 options exercised at a weighted average exercise price of $2.61 per share.

Issuance

On January 7, 2019, Francis Powell Hawes, a then newly-appointed member of our Board of Directors, received a prorated stock award of 1,720 shares of restricted stock as compensation for her Board service. The restricted stock award has a fair value on date of grant of $16.10 per share based on the closing New York Stock Exchange market price of the common stock on the day prior to the day the awards were granted, for a total grant-date fair value of $27,690 which will be considered as director compensation in fiscal year 2019. This grant vests on the first anniversary of the grant date.

On February 14, 2019, we granted 258,628 restricted stock awards to certain executives and non-executive employees of the Company under the 2019 Long-Term Incentive Plan (LTIP). The restrictions on these stock awards lapse over time based solely on continued service. However, the quantity of restricted shares granted on half of these shares, or 129,314 shares, is fixed, whereas the quantity granted on the remaining half, or 129,314 shares, is subject to Company-specific performance criteria. The restricted stock awards have a fair value on date of grant of $17.76 per share based on the closing New York Stock Exchange market price of the common stock on the day prior to the day the awards were granted. Those restricted shares whose quantity is fixed vest in equal amounts over a three-year period on the first, second and third anniversary dates of the grant. Those restricted shares whose quantity is subject to Company performance criteria vest in equal amounts on the second and third anniversary dates of the grant, if they are earned.

12


The performance criteria, as defined in the share awards, provides for a graded awarding of shares based on the percentage by which the Company meets earnings before interest and taxes, as defined, in our 2019 business plan. The performance percentages, ranging from less than 80% to greater than 120%, provide for the awarding of shares ranging from no shares to 150% of the target number of shares.

On March 1, 2019, we granted an additional 33,663 restricted stock awards to certain executives and non-executive employees of the Company under last year’s 2018 LTIP, because the Company achieved more than 120% of the target level of our 2018 LTIP performance metric, bringing the total number of performance shares issued to each participant of the 2018 LTIP remaining with the Company on March 1, 2019 to 150% of the target number of performance shares granted to each participant.

On May 22, 2019, we granted a total of 37,000 restricted stock awards to the eight non-management members of the board of directors of the Company relating to their annual compensation for service on the board. The restricted stock awards have a fair value on date of grant of $15.35 per share based on the closing New York Stock Exchange market price of the common stock on the day prior to the day the awards were granted. The restrictions on these stock awards lapse based solely on continued service on the first anniversary date of the grant.

Stock Compensation Expense

We record stock compensation expense over an equity award’s vesting period based on the award’s fair value at the date of grant. We recorded compensation expense for stock-based awards of $1.1 million for the three months ended June 29, 2019, and $0.7 million for the three-month period ended June 30, 2018. We recorded compensation expense for stock-based awards of $2.3 million for the six months ended June 29, 2019, and $1.2 million for the six months ended June 30, 2018. As of June 29, 2019, there was $4.7 million of total unrecognized compensation cost related primarily to restricted share awards. These costs are expected to be recognized in earnings on an accelerated basis over the weighted average remaining vesting period of 1.7 years at June 29, 2019.

NOTE 6.  ACQUISITION

WESTERN WINDOW SYSTEMS

Preliminary purchase price allocation

On August 13, 2018 (the “closing date”), we completed the acquisition of Western Window Systems (“WWS”), which became a wholly-owned subsidiary of PGT Innovations, Inc. The fair value of consideration transferred in the acquisition was $354.6 million. The acquisition was financed with proceeds of $315.0 million from the issuance of the 2018 Senior Notes due 2026, and with $39.6 million in cash on hand. See Note 9 for a discussion of the 2018 Senior Notes due 2026.

The estimated fair value of assets acquired, and liabilities assumed as of the closing date, are as follows:

 

 

 

Initial

Allocation

 

 

Adjustments to

Allocation

 

 

Current

Allocation

 

Accounts and notes receivable

 

$

7,555

 

 

$

(217

)

 

$

7,338

 

Inventories

 

 

12,580

 

 

 

 

 

 

12,580

 

Contract assets, net

 

 

890

 

 

 

 

 

 

890

 

Prepaid expenses and other assets

 

 

1,190

 

 

 

 

 

 

1,190

 

Property and equipment

 

 

16,416

 

 

 

(447

)

 

 

15,969

 

Intangible assets

 

 

167,000

 

 

 

 

 

 

167,000

 

Goodwill

 

 

164,379

 

 

 

5,335

 

 

 

169,714

 

Accounts payable

 

 

(5,622

)

 

 

 

 

 

(5,622

)

Accrued and other liabilities

 

 

(9,175

)

 

 

53

 

 

 

(9,122

)

Deferred income taxes

 

 

 

 

 

(5,353

)

 

 

(5,353

)

Purchase price

 

$

355,213

 

 

$

(629

)

 

$

354,584

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Consideration:

 

 

 

 

 

 

 

 

 

 

 

 

Cash

 

$

355,213

 

 

$

(629

)

 

$

354,584

 

Total fair value of consideration

 

$

355,213

 

 

$

(629

)

 

$

354,584

 

 

The fair value of certain working capital related items, including accounts receivable, prepaid expenses, and accounts payable and accrued liabilities, approximated their book values at the date of the WWS Acquisition. The fair value of inventory was estimated by major category, at net realizable value. The substantial majority of inventories at the acquisition date was composed of raw materials. The fair value of property and equipment and remaining useful lives were estimated by management, with the assistance of a third-party valuation firm, using the cost approach. Valuations of the intangible assets were done using income and royalty relief approaches based on projections provided by management, which we consider to be Level 3 inputs.

13


The WWS Acquisition included its then-existing subsidiary, WWS Blocker LLC (Blocker). Blocker was a single-purpose U.S. tax blocker which held an 18.06% ownership percentage of the combined ownership of WWS, and for which that portion of the fair value of assets acquired and liabilities assumed in the WWS Acquisition was not eligible for a step-up in basis. As a result, we recorded a preliminary net deferred tax liability of $5.4 million in the WWS Acquisition, primarily relating to the fair value of the acquired identifiable indefinite-lived and amortizable intangible assets. This amount is subject to change pending finalization of the purchase price allocation for tax purposes. Subsequent to the acquisition, Blocker was merged out of existence.

We incurred acquisition costs totaling $4.4 million relating to legal expenses, representations and warranties insurance, diligence, accounting and printing services in the WWS Acquisition, which includes $0.7 million in additional costs in the first quarter of 2019, classified as selling, general and administrative expenses in the accompanying condensed consolidated statement of operations for the six months ended June 29, 2019. We began incurring these costs in the second quarter of 2018.

The remaining consideration, after identified intangible assets and the net assets and liabilities recorded at fair value, has been preliminarily determined to be $169.7 million, of which we estimate $139.5 million is expected to be deductible for tax purposes. Goodwill represents the increased value of the combined entity through additional sales channel opportunities as well as penetration of a new geographic market with enhanced opportunities for cross-selling of our multiple brands in all markets. If our preliminary value of assets and liabilities changes, there will be an equal and offsetting change to the recorded goodwill.

The purchase agreement relating to the WWS Acquisition (PA) has a post-closing working capital calculation whereby we were required to prepare, and which we delivered to the sellers, a final statement of purchase price, including our calculation of actual net working capital as of the closing date. The calculation resulted in a net decrease in purchase price of $0.6 million.

No net sales or earnings are included in the accompanying condensed consolidated statements of operations for the three or six months ended June 30, 2018, as the WWS Acquisition was effective on August 13, 2018.

Preliminary valuation of identified intangible assets

The valuation of the identifiable intangible assets acquired in the WWS acquisition and our estimate of their respective useful lives are as follows:

 

 

 

 

 

 

Initial

 

 

Valuation

 

 

Useful Life

 

 

Amount

 

 

(in years)

(in thousands)

 

 

 

 

 

 

Trade name

 

$

73,000

 

 

indefinite

Customer relationships

 

 

94,000

 

 

10

 

 

 

 

 

 

 

Other intangible assets, net

 

$

167,000

 

 

 

 

NOTE 7. NET INCOME PER COMMON SHARE

Basic earnings per share (“EPS”) is computed by dividing net income available to common shareholders, by the weighted-average number of common shares outstanding during the period. Diluted EPS reflects the dilutive effect of potential common shares from securities such as stock options.

There were 4 thousand anti-dilutive securities excluded from the calculation of weighted average shares outstanding for the three months ended June 29, 2019, and none for the three months ended June 30, 2018. There were 254 thousand anti-dilutive securities excluded from the calculation of weighted average shares outstanding for the six months ended June 29, 2019, and none for the six months ended June 30, 2018.

14


The table below presents the calculation of EPS and a reconciliation of weighted average common shares used in the calculation of basic and diluted EPS for our Company:  

 

 

Three Months Ended

 

 

Six Months Ended

 

 

June 29,

 

 

June 30,

 

 

June 29,

 

 

June 30,

 

 

2019

 

 

2018

 

 

2019

 

 

2018

 

 

(in thousands, except per

share amounts)

 

Net income

$

17,045

 

 

$

22,548

 

 

$

25,302

 

 

$

29,888

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weighted-average common shares - Basic

 

58,394

 

 

 

50,317

 

 

 

58,264

 

 

 

50,087

 

Add:  Dilutive effect of stock compensation plans

 

897

 

 

 

1,739

 

 

 

984

 

 

 

1,936

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weighted-average common shares - Diluted

 

59,291

 

 

 

52,056

 

 

 

59,248

 

 

 

52,023

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net income per common share:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic

$

0.29

 

 

$

0.45

 

 

$

0.43

 

 

$

0.60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diluted

$

0.29

 

 

$

0.43

 

 

$

0.43

 

 

$

0.57

 

 

NOTE 8.  GOODWILL AND OTHER INTANGIBLE ASSETS

Goodwill and intangible assets are as follows:

 

 

 

 

 

 

 

 

 

 

 

Initial

 

 

June 29,

 

 

December 29,

 

 

Useful Life

 

 

2019

 

 

2018

 

 

(in years)

 

 

(in thousands)

 

 

 

Goodwill

 

$

277,773

 

 

$

277,827

 

 

indefinite

 

 

 

 

 

 

 

 

 

 

 

Other intangible assets:

 

 

 

 

 

 

 

 

 

 

Trade names

 

$

148,841

 

 

$

148,841

 

 

indefinite

 

 

 

 

 

 

 

 

 

 

 

Customer relationships

 

 

200,647

 

 

 

200,647

 

 

3-10

Developed technology

 

 

3,000

 

 

 

3,000

 

 

9-10

Non-compete agreement

 

 

1,668

 

 

 

1,668

 

 

2-5

Software license

 

 

590

 

 

 

590

 

 

2

Less:  Accumulated amortization

 

 

(90,958

)

 

 

(82,928

)

 

 

 

 

 

 

 

 

 

 

 

 

 

Subtotal

 

 

114,947

 

 

 

122,977

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Other intangible assets, net

 

$

263,788

 

 

$

271,818

 

 

 

 

Estimated amortization of our amortizable intangible assets for future years is as follows:

 

(in thousands)

 

Total

 

Remainder of 2019

 

$

7,800

 

2020

 

 

15,859

 

2021

 

 

15,374

 

2022

 

 

14,515

 

2023

 

 

12,354

 

Thereafter

 

 

49,045

 

 

 

 

 

 

Total

 

$

114,947

 

 

15


NOTE 9.  LONG-TERM DEBT

 

 

 

June 29,

 

 

December 29,

 

 

 

2019

 

 

2018

 

 

 

(in thousands)

 

2018 Senior Notes due 2026

 

$

315,000

 

 

$

315,000

 

 

 

 

 

 

 

 

 

 

Term loan payable under the 2016 Credit Agreement

 

 

63,975

 

 

 

63,975

 

 

 

 

 

 

 

 

 

 

Other debt

 

 

9

 

 

 

163

 

 

 

 

 

 

 

 

 

 

Long-term debt

 

 

378,984

 

 

 

379,138

 

 

 

 

 

 

 

 

 

 

Fees, costs and original issue discount

 

 

(11,500

)

 

 

(12,361

)

 

 

 

 

 

 

 

 

 

Long-term debt, net

 

 

367,484

 

 

 

366,777

 

 

 

 

 

 

 

 

 

 

Less current portion of long-term debt

 

 

(9

)

 

 

(163

)

 

 

 

 

 

 

 

 

 

Long-term debt, less current portion

 

$

367,475

 

 

$

366,614

 

 

2018 Senior Notes due 2026

On August 10, 2018, we completed the issuance of $315.0 million aggregate principal amount of 6.75% senior notes (“2018 Senior Notes due 2026”), issued at 100% of their principal amount. The 2018 Senior Notes due 2026 are jointly and severally and fully and unconditionally guaranteed on a senior unsecured basis by each of the Company’s existing and future restricted subsidiaries, other than any restricted subsidiary of the Company that does not guarantee the existing senior secured credit facilities or any permitted refinancing thereof. The 2018 Senior Notes due 2026 are senior unsecured obligations of the Company and the guarantors, respectively, and rank pari passu in right of payment with all existing and future senior debt and senior to all existing and future subordinated debt of the Company and the guarantors. The 2018 Senior Notes due 2026 were offered under Rule 144A of the Securities Act, and in transactions outside the United States under Regulation S of the Securities Act, and have not been, and will not be, registered under the Securities Act.

The 2018 Senior Notes due 2026 mature on August 10, 2026. Interest on the 2018 Senior Notes due 2026 is payable semi-annually, in arrears, beginning on February 16, 2019, with interest accruing at a rate of 6.75% per annum from August 10, 2018. We incurred financing costs relating to bank fees and professional services costs relating to the offering and issuance of the 2018 Senior Notes due 2026 totaling $10.4 million, which is being amortized under the effective interest method. See “Deferred Financing Costs” below. As of June 29, 2019, the face value of debt outstanding under the 2018 Senior Notes due 2026 was $315.0 million, and accrued interest totaled $9.0 million.

The indenture for the 2018 Senior Notes due 2026 gives us the option to redeem some or all of the 2018 Senior Notes due 2026 at the redemption prices and on the terms specified in the indenture governing the 2018 Senior Notes due 2026. The indenture governing the 2018 Senior Notes due 2026 does not require us to make any mandatory redemptions or sinking fund payments. However, upon the occurrence of a change of control, as defined in the indenture, the Company is required to offer to repurchase the notes at 101% of the aggregate principal amount thereof, plus accrued and unpaid interest, if any, to the date of purchase.

The indenture for the 2018 Senior Notes due 2026 includes certain covenants limiting the ability of the Company and any guarantors to, (i) incur additional indebtedness; (ii) pay dividends on or make distributions in respect of capital stock or make certain other restricted payments or investments; (iii) enter into agreements that restrict distributions from restricted subsidiaries; (iv) sell or otherwise dispose of assets; (v) enter into transactions with affiliates; (vi) create or incur liens; merge, consolidate or sell all or substantially all of the Company’s assets; (vii) place restrictions on the ability of subsidiaries to pay dividends or make other payments to the Company; and (viii) designate the Company’s subsidiaries as unrestricted subsidiaries. These covenants are subject to a number of important exceptions and qualifications.

2016 Credit Agreement due 2022

On February 16, 2016, we entered into the 2016 Credit Agreement due 2022, among us, the lending institutions identified in the 2016 Credit Agreement due 2022, and SunTrust Bank, as Administrative Agent and Collateral Agent. The 2016 Credit Agreement due 2022 establishes new senior secured credit facilities in an aggregate amount of $310.0 million, consisting of a $270.0 million Term B term loan facility maturing in February 2022 that amortizes on a basis of 1% annually during its six-year term, and a $40.0 million revolving credit facility maturing in February 2021 that includes a swing line facility and a letter of credit facility. Our obligations

16


under the 2016 Credit Agreement due 2022 are subject to exceptions, guaranteed by substantially all of our wholly-owned direct and indirect subsidiaries that are restricted subsidiaries and secured by substantially all of our assets as well as our direct and indirect restricted subsidiaries’ assets.

On March 16, 2018, we entered into an amendment of our 2016 Credit Agreement due 2022 (the “Second Amendment”). The Second Amendment, among other things, decreases the applicable interest rate margins for the Initial Term Loans (as defined in the 2016 Credit Agreement due 2022) from (i) 3.75% to 2.50%, in the case of the Base Rate Loans (as defined in the 2016 Credit Agreement due 2022), and (ii) 4.75% to 3.50%, in the case of the Eurodollar Loans (as defined in the 2016 Credit Agreement due 2022). On February 17, 2017, we entered into the first amendment to our 2016 Credit Agreement due 2022, which also resulted in decreases in the applicable margins, but which, unlike the Second Amendment, did not include any changes in lender positions.

In connection with the Second Amendment, certain existing lenders changed their positions in or exited the 2016 Credit Agreement due 2022, which resulted in the write-offs of portions of the deferred financing costs and original issue discount allocated to these lenders. Additionally, at the time of the issuance of the 2018 Senior Notes due 2026, certain existing lenders reduced their positions in the revolving credit portion of the 2016 Credit Agreement due 2022, which resulted in the write-offs of the deferred financing costs allocated to these lenders. As such, write-offs totaling $3.4 million is classified as debt extinguishment costs in the accompanying consolidated statement of operations for the year ended December 29, 2018.

Regarding the first amendment as described above, as there were no changes in lender positions, this action did not result in any modifications or extinguishments of debt. Therefore, there was no charge for debt extinguishment costs in 2017.

Interest on all loans under the 2016 Credit Agreement due 2022 is payable either quarterly or at the expiration of any LIBOR interest period applicable thereto. Prior to amending the 2016 Credit Agreement due 2022 on March 16, 2018, as described above, borrowings under the term loans and the revolving credit facility accrued interest at a rate equal to, at our option, LIBOR (with a floor of 100 basis points in respect of the term loan), or a base rate (with a floor of 200 basis points in respect of the term loan) plus an applicable margin. The applicable margin was 475 basis points in the case of LIBOR and 375 basis points in the case of the base rate. The weighted average all-in interest rate for borrowings under the term-loan portion of the 2016 Credit Agreement due 2022 was 5.87% as of June 29, 2019, and was 5.84% at December 29, 2018.

We also pay quarterly fees on the unused portion of the revolving credit facility equal to 50 basis points per annum as well as a quarterly letter of credit fee at 575 basis points per annum plus a 12.5 basis point facing fee per annum on the face amount of any outstanding letters of credit. As of June 29, 2019, there were $2.1 million in letters of credit outstanding and $37.9 million available under the revolver.

The 2016 Credit Agreement due 2022 contains a springing financial covenant that would apply if we draw in excess of twenty percent (20%) of the revolving facility commitment (excluding $7.5 million of undrawn letters of credit and letters of credit and draws thereunder that are cash collateralized at 105% of the stated amount thereof from such availability test). To the extent in effect, the springing financial covenant would prohibit us from exceeding a maximum first lien net leverage ratio (based on the ratio of total first lien (less unrestricted cash) debt to EBITDA) as of the last day of each applicable fiscal quarter. To the extent the springing financial covenant is in effect, the first lien net leverage ratio cannot exceed 4.00:1.00 as of the last day of the fiscal quarter ending on June 29, 2019. We were not required to test our first lien net leverage ratio for the quarter ending June 29, 2019 because we did not exceed 20% of our revolving capacity.

The 2016 Credit Agreement due 2022 also contains a number of affirmative and restrictive covenants, including limitations on the incurrence of additional debt, liens on property, acquisitions and investments, loans and guarantees, mergers, consolidations, liquidations and dissolutions, asset sales, dividends and other payments in respect of our capital stock, entry into restrictive agreements, prepayments of certain debt and transactions with affiliates, in each case, subject to exceptions and qualifications. The 2016 Credit Agreement due 2022 also contains customary events of default. Upon the occurrence of an event of default, the amounts outstanding under the 2016 Credit Agreement due 2022 may be accelerated and may become immediately due and payable.

On September 18, 2018, we completed an underwritten, public offering of 7,000,000 shares of our common stock, at a public offering price of $23.00 per share (the “2018 Equity Issuance”).  The offering resulted in gross proceeds to the Company of $161.0 million. Net of an underwriting fee of $1.15 per share, net cash proceeds to the Company approximated $153.0 million. Contemporaneously with the 2018 Equity Issuance, we prepaid $152.0 million in borrowings outstanding under the term loan portion of the 2016 Credit Agreement due 2022. On December 19, 2018, we voluntarily prepaid an additional $8.0 million in borrowings under the 2016 Credit Agreement due 2022. As of June 29, 2019, the principal amount of debt outstanding under the 2016 Credit Agreement due 2022 was $64.0 million, and accrued interest was $0.6 million.

17


Deferred Financing Costs

The activity relating to third-party fees and costs, lender fees and discount for the six months ended June 29, 2019, are as follows. All debt-related fees, costs and original issue discount are classified as a reduction of the carrying value of long-term debt:

 

(in thousands)

 

Total

 

At beginning of year

 

$

12,361

 

Less: Amortization expense relating to 2016 Credit Agreement

 

 

(365

)

Less:  Amortization expense relating to 2018 Senior Notes

 

 

(496

)

 

 

 

 

 

At end of period

 

$

11,500

 

 

Estimated amortization expense relating to third-party fees and costs, lender fees and discount for the years indicated as of June 29, 2019, is as follows:

 

(in thousands)

 

Total

 

Remainder of 2019

 

$

891

 

2020

 

 

1,913

 

2021

 

 

1,893

 

2022

 

 

1,353

 

2023

 

 

1,359

 

Thereafter

 

 

4,091

 

 

 

 

 

 

Total

 

$

11,500

 

 

As a result of prepayments of the 2016 Credit Agreement due 2022 totaling $204.0 million since its inception in February 2016, we have no future scheduled repayments until the maturity of the facility on February 21, 2022. The contractual future maturities of long-term debt outstanding, including the remaining balance of the financing arrangement described as other debt, as of June 29, 2019, are as follows (at face value):

 

(in thousands)

 

 

 

 

Remainder of 2019

 

$

9

 

2020

 

 

 

2021

 

 

 

2022

 

 

63,975

 

2023

 

 

 

Thereafter

 

 

315,000

 

 

 

 

 

 

Total

 

$

378,984

 

 

Other Debt

In July 2017, we entered into a two-year financing arrangement for the purchase of an enterprise-wide software license relating to office productivity software. This financing arrangement requires 24 monthly payments of $26 thousand each. We estimated the value of this financing arrangement to be $590 thousand, using an imputed annual interest rate of 6.00%, which approximated our then borrowing rate under the 2016 Credit Agreement due 2022, a Level 3 input. At June 29, 2019, there was $9 thousand, and at December 29, 2018, there was $163 thousand, outstanding under this financing arrangement.

18


NOTE 10.  LEASES

We lease certain of our manufacturing facilities under operating leases. We also lease production equipment, vehicles, computer equipment, storage units and office equipment under operating leases. Our leases have remaining lease terms of 1 year to 9 years, some of which may include options to extend the leases for up to 5 years, and some of which may include options to terminate the leases within 1 year. All of our leases are operating leases.

The components of lease expense for the three and six months ended June 29, 2019, are as follows (in thousands):

 

 

 

Three Months Ended

 

 

Six Months

Ended

 

 

 

June 29,

 

 

June 29,

 

 

 

2019

 

 

2019

 

 

 

 

 

 

 

 

 

 

Operating lease cost

 

$

1,408

 

 

$

2,960

 

Variable lease cost

 

 

758

 

 

 

1,332

 

Total lease cost

 

$

2,166

 

 

$

4,292

 

 

Other information relating to leases for the three and six months ended June 29, 2019, are as follows (in thousands, except years and percentages):

 

 

 

Three Months Ended

 

 

Six Months

Ended

 

 

 

June 29,

 

 

June 29,

 

 

 

2019

 

 

2019

 

Supplemental cash flows information

 

 

 

 

 

 

 

 

Cash paid for amounts included in the measurement of lease liabilities:

 

 

 

 

 

 

 

 

Operating cash flows relating to operating leases

 

$

(1,384

)

 

$

(2,960

)

 

 

 

 

 

 

 

 

 

Right-of-use assets obtained in exchange for lease obligations:

 

 

 

 

 

 

 

 

Operating leases

 

$

-

 

 

$

-

 

 

 

 

 

 

 

 

 

 

Weighted average remaining lease term in years

 

 

 

 

 

 

 

 

Operating leases

 

 

4.38

 

 

 

4.38

 

 

 

 

 

 

 

 

 

 

Weighted average discount rate

 

 

 

 

 

 

 

 

Operating leases

 

 

6.2

%

 

 

6.2

%

 

 


19


Future minimum lease payments under non-cancellable leases were as follows at June 29, 2019, and December 29, 2018 (in thousands):

 

 

June 29,

 

 

December 29,

 

 

 

2019

 

 

2018

 

Remainder of 2019

 

$

3,383

 

 

$

6,343

 

2020

 

 

6,354

 

 

 

6,354

 

2021

 

 

4,748

 

 

 

4,748

 

2022

 

 

3,831

 

 

 

3,831

 

2023

 

 

3,801

 

 

 

3,801

 

Thereafter

 

 

17,885

 

 

 

17,885

 

 

 

 

 

 

 

 

 

 

Total future minimum lease payments

 

 

40,002

 

 

$

42,962

 

 

 

 

 

 

 

 

 

 

Less:  Imputed interest

 

 

(8,275

)

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating lease liability - total

 

$

31,727

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reported as of June 29, 2019

 

 

 

 

 

 

 

 

Current portion of operating lease liability

 

$

6,429

 

 

 

 

 

Operating lease liability, less current portion

 

 

25,298

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating lease liability - total

 

$

31,727

 

 

 

 

 

 

As of June 29, 2019, we had no additional operating or finance leases that have not yet commenced. Our operating leases expire at various times through 2027. Lease expense prior to the adoption of ASU 2016-02 would have been $2.2 million for the three months ended, and $4.3 million for the six months ended June 29, 2019 and was $1.7 million for the three months ended, and $3.0 million for the six months ended June 30, 2018. Lease expense was $6.4 million for the year ended December 29, 2018.

 

NOTE 11.  COMMITMENTS AND CONTINGENCIES

Litigation

Our Company is a party to various legal proceedings in the ordinary course of business. Although the ultimate disposition of those proceedings cannot be predicted with certainty, management believes the outcome of any claim that is pending or threatened, either individually or in the aggregate, will not have a material adverse effect on our operations, financial position or cash flows.

NOTE 12.  INCOME TAXES

Our income tax expense was $5.1 million for the three months ended June 29, 2019, compared with $3.8 million for the three months ended June 30, 2018. Our effective tax rate for the three months ended June 29, 2019, was 23.1%, and was 14.3% for the three months ended June 30, 2018. Our income tax expense was $7.4 million for the six months ended June 29, 2019, compared with $5.4 million for the six months ended June 30, 2018. Our effective tax rate for the six months ended June 29, 2019, was 22.6%, and was 15.3% for the six months ended June 30, 2018.

Income tax expense in the three months ended June 29, 2019, and June 30, 2018, includes excess tax benefits relating to exercises of stock options and lapses of restrictions on stock awards, treated as a discrete item of income tax, totaling $573 thousand and $3.0 million, respectively. Excluding this discrete item, the effective tax rates for the three months ended June 29, 2019, and June 30, 2018, would have been 25.7% and 25.8%, respectively. Income tax expense in the six months ended June 29, 2019, and June 30, 2018, includes excess tax benefits totaling $1.0 million and $3.6 million, respectively. Excluding this discrete item, the effective tax rates for the six months ended June 29, 2019, and June 30, 2018, would have been 25.7% and 25.6%, respectively.

As a result of the Tax Cuts and Jobs Act, enacted effective on December 22, 2017, our Federal corporate income tax rate has been reduced from 35%, to 21%. This reduction in rate has lowered our overall effective tax rate. Additionally, the section 199 domestic manufacturing deduction was repealed. As such, our effective tax rate, excluding the discrete items discussed above, approximates our current combined statutory federal and state rate of 25.6%.

During the six months ended June 29, 2019, we made payments of estimated federal and state income taxes of $6.5 million. We received no refunds of federal or state income taxes in the first half of 2019. The Internal Revenue Service provided tax relief relating to taxpayers in certain designated areas of Florida impacted by Hurricane Irma, which included all counties in Florida in which we operate. As a result, the deadline for remitting our required 2017 third quarter estimated payment for corporate income taxes, as well

20


as the deadline for filing our 2016 fiscal year corporate income tax return, was extended to January 31, 2018. Therefore, in January 2018, we made an estimated Federal income tax payment totaling $9.0 million relating to the 2017 tax year.

NOTE 13.  FAIR VALUE

Fair value is defined as the price that would be received to sell an asset or paid to transfer a liability in an orderly transaction between market participants. A three-tier fair value hierarchy is used to prioritize the inputs used in measuring fair value. The hierarchy gives the highest priority to unadjusted quoted market prices in active markets for identical assets or liabilities and the lowest priority to unobservable inputs. A financial instrument’s level within the fair value hierarchy is based on the lowest level of any input that is significant to the fair value measurement. The three levels of the fair value hierarchy are as follows:

Level 1 Unadjusted quoted prices in active markets that are accessible at the measurement date for identical, unrestricted assets or liabilities.

Level 2 Inputs other than quoted prices included in Level 1 that are observable for the asset or liability, either directly or indirectly.

Level 3 Prices or valuations that require inputs that are both significant to the fair value measurement and unobservable.

The accounting guidance concerning fair value allows us to elect to measure financial instruments at fair value and report the changes in fair value through earnings. This election can only be made at certain specified dates and is irrevocable once made. We do not have a policy regarding specific assets or liabilities to elect to measure at fair value, but rather we make the election on an instrument-by-instrument basis as they are acquired or incurred.

During the three or six months ended June 29, 2019, or June 30, 2018, we did not make any transfers between Level 2 and Level 3 financial assets. We conduct reviews on a quarterly basis to verify pricing, assess liquidity, and determine if significant inputs have changed that would impact the fair value hierarchy disclosure.

Fair Value of Financial Instruments

Our financial instruments include cash, accounts and notes receivable, and accounts payable, accrued liabilities and other debt, whose carrying amounts approximate their fair values due to their short-term nature. Our financial instruments also include borrowings under our 2016 Credit Agreement due 2022, as well as the 2018 Senior Notes due 2026, both classified as long-term debt. The fair value of borrowings under the 2016 Credit Agreement due 2022 is based on debt with similar terms and characteristics and was approximately $64.0 million as of June 29, 2019, compared to a principal outstanding value of $64.0 million, and fair value of $63.2 million as of December 29, 2018, compared to a principal outstanding value of $64.0 million. The fair value of the 2018 Senior Notes due 2026 is also based on debt with similar terms and characteristics and was approximately $335.1 million as of June 29, 2019, compared to a principal outstanding value of $315.0 million, and the fair value was approximately $311.9 million as of December 29, 2018, compared to a principal outstanding value of $315.0 million. Fair values were determined based on observed trading prices of our debt between domestic financial institutions.

NOTE 14.  DERIVATIVES

Aluminum Contracts

We enter into aluminum forward contracts to hedge the fluctuations in the purchase price of aluminum extrusion we use in production. Our contracts are designated as cash flow hedges since they are highly effective in offsetting changes in the cash flows attributable to forecasted purchases of aluminum.

Guidance under the Financial Instruments Topic 825 of the Codification requires us to record our hedge contracts at fair value and consider our credit risk for contracts in a liability position, and our counter-party’s credit risk for contracts in an asset position, in determining fair value. We assess our counter-party’s risk of non-performance when measuring the fair value of financial instruments in an asset position by evaluating their financial position, including cash on hand, as well as their credit ratings. We assess our risk of non-performance when measuring the fair value of our financial instruments in a liability position by evaluating our credit ratings, our current liquidity including cash on hand and availability under our revolving credit facility as compared to the maturities of the financial liabilities.

At June 29, 2019, the fair value of our aluminum forward contracts was in a net liability position of $2.9 million. We had 32 outstanding forward contracts for the purchase of 28.0 million pounds of aluminum through June 2020, at an average price of $0.93 per pound, which excludes the Midwest premium, with maturity dates of between one month and twelve months. We assessed the risk of non-performance of the Company to these contracts and determined it was insignificant and, therefore, did not record any adjustment to fair value as of June 29, 2019.

We assess the effectiveness of our aluminum forward contracts by comparing the change in the fair value of the forward contract to the change in the expected cash to be paid for the hedged item. The effective portion of the gain or loss on our aluminum forward contracts is reported as a component of accumulated other comprehensive loss and is reclassified into earnings in the same line item in

21


the income statement as the hedged item in the same period or periods during which the transaction affects earnings. The amount of losses, net, recognized in the “accumulated other comprehensive loss” line item in the accompanying condensed consolidated balance sheet as of June 29, 2019, that we expect will be reclassified to earnings within the next twelve months, is approximately $2.9 million.

The fair value of our aluminum hedges are classified in the accompanying consolidated balance sheets at June 29, 2019, and December 29, 2018, as follows (in thousands):

 

 

 

Derivative Assets

 

 

 

Derivative Liabilities

 

 

 

June 29, 2019

 

 

 

June 29, 2019

 

Derivatives designated as hedging

 

 

 

 

 

 

 

 

 

 

 

 

 

   instruments under Subtopic 815-20:

 

Balance Sheet Location

 

Fair Value

 

 

 

Balance Sheet Location

 

Fair Value

 

Derivative instruments:

 

 

 

 

 

 

 

 

 

 

 

 

 

Aluminum forward contracts

 

Other current assets

 

$

19

 

 

 

Accrued liabilities

 

$

(2,946

)

Aluminum forward contracts

 

Other assets

 

 

2

 

 

 

Other liabilities

 

 

(2

)

Total derivative instruments

 

  Total derivative assets

 

$

21

 

 

 

  Total derivative liabilities

 

$

(2,948

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Derivative Assets

 

 

 

Derivative Liabilities

 

 

 

December 29, 2018

 

 

 

December 29, 2018

 

Derivatives designated as hedging

 

 

 

 

 

 

 

 

 

 

 

 

 

   instruments under Subtopic 815-20:

 

Balance Sheet Location

 

Fair Value

 

 

 

Balance Sheet Location

 

Fair Value

 

Derivative instruments:

 

 

 

 

 

 

 

 

 

 

 

 

 

Aluminum forward contracts

 

Other current assets

 

$

 

 

 

Accrued liabilities

 

$

(3,907

)

Aluminum forward contracts

 

Other assets

 

 

 

 

 

Other liabilities

 

 

(211

)

Total derivative instruments

 

  Total derivative assets

 

$

 

 

 

  Total derivative liabilities

 

$

(4,118

)

 

The ending accumulated balance for the aluminum forward contracts included in accumulated other comprehensive losses, net of tax, was $2.2 million as of June 29, 2019, and $3.1 million at December 29, 2018.

The following represents the gains (losses) on derivative financial instruments, and their classifications within the accompanying condensed consolidated financial statements, for the three and six months ended June 29, 2019, and June 30, 2018 (in thousands):

 

 

 

Derivatives in Cash Flow Hedging Relationships

 

 

 

Amount of Gain or (Loss)

Recognized in OCI(L) on

Derivatives

 

 

Location of Gain or (Loss)

Reclassified from Accumulated

OCI(L) into Income

 

Amount of Gain or (Loss)

Reclassified from Accumulated

OCI(L) into Income

 

 

 

Three Months Ended

 

 

 

 

Three Months Ended

 

 

 

June 29,

 

 

June 30,

 

 

 

 

June 29,

 

 

June 30,

 

 

 

2019

 

 

2018

 

 

 

 

2019

 

 

2018

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Aluminum contracts

 

$

(1,542

)

 

$

(390

)

 

Cost of sales

 

$

(1,223

)

 

$

43

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Derivatives in Cash Flow Hedging Relationships

 

 

 

Amount of Gain or (Loss)

Recognized in OCI(L) on

Derivatives

 

 

Location of Gain or (Loss)

Reclassified from Accumulated

OCI(L) into Income

 

Amount of Gain or (Loss)

Reclassified from Accumulated

OCI(L) into Income

 

 

 

Six Months Ended

 

 

 

 

Six Months Ended

 

 

 

June 29,

 

 

June 30,

 

 

 

 

June 29,

 

 

June 30,

 

 

 

2019

 

 

2018

 

 

 

 

2019

 

 

2018

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Aluminum contracts

 

$

(947

)

 

$

(473

)

 

Cost of sales

 

$

(2,138

)

 

$

43

 

 


22


 

NOTE 15.  ACCUMULATED OTHER COMPREHENSIVE LOSS

The following table shows the components of accumulated other comprehensive loss for the three and six months ended June 29, 2019 and June 30, 2018 (in thousands):

 

 

 

Aluminum

 

Three months ended June 29, 2019

 

Forward

 

(in thousands)

 

Contracts

 

Balance at March 30, 2019

 

$

(1,941

)

Change in fair value of derivatives

 

 

(1,542

)

Amounts reclassified from other comprehensive loss

 

 

1,223

 

Tax effect

 

 

82

 

Net current-period other comprehensive loss

 

 

(237

)

Balance at June 29, 2019

 

$

(2,178

)

 

 

 

 

 

 

 

 

 

 

 

 

Aluminum

 

Six months ended June 29, 2019

 

Forward

 

(in thousands)

 

Contracts

 

Balance at December 29, 2018

 

$

(3,065

)

Change in fair value of derivatives

 

 

(947

)

Amounts reclassified from other comprehensive loss

 

 

2,138

 

Tax effect

 

 

(304

)

Net current-period other comprehensive income

 

 

887

 

Balance at June 29, 2019

 

$

(2,178

)

 

 

 

Aluminum

 

Three months ended June 30, 2018

 

Forward

 

(in thousands)

 

Contracts

 

Balance at March 31, 2018

 

$

(62

)

Change in fair value of derivatives

 

 

(390

)

Amounts reclassified from other comprehensive loss

 

 

(43

)

Tax effect

 

 

111

 

Net current-period other comprehensive loss

 

 

(322

)

Balance at June 30, 2018

 

$

(384

)

 

 

 

 

 

 

 

 

 

 

 

 

Aluminum

 

Six months ended June 30, 2018

 

Forward

 

(in thousands)

 

Contracts

 

Balance at December 30, 2017

 

$

-

 

Change in fair value of derivatives

 

 

(473

)

Amounts reclassified from other comprehensive loss

 

 

(43

)

Tax effect

 

 

132

 

Net current-period other comprehensive loss

 

 

(384

)

Balance at June 30, 2018

 

$

(384

)

 


 

23


NOTE 16. SEGMENTS

We have two reportable segments: the Southeast segment, and the Western segment. The Southeast reporting segment, which is also an operating segment, is composed of our sales in Florida, the core market of our legacy business, as well as Alabama, Georgia, Louisiana, Mississippi, North Carolina, South Carolina and the Caribbean. The Western reporting segment, also an operating segment, is composed of sales in the remainder of the United States, along with Canada and Mexico. The operations of the Western reporting segment are composed primarily of the results of WWS and the results of the legacy operations of the Company in the west. Net sales of the Western segment for the three and six months ended June 30, 2018 were approximately $4 million and $7 million, respectively. Income from operations of the Western segment for the three and six months ended June 30, 2018 were not significant. While both of our operating segments have products, distribution methods and customers of a similar nature, we determined to not aggregate them due to the differences in their geographic markets. Therefore, our operating segments are also our reportable segments.

Centralized financial and operational oversight, including resource allocation and assessment of performance on an income (loss) from operations basis, is performed by our CEO, whom we have determined to be our chief operating decision maker (“CODM”), with oversight by the Board of Directors. Total asset information by segment is not included herein as asset information by segment is not presented to or reviewed by the CODM.

The following table represents summary financial data attributable to our operating segments for the three and six months ended June 29, 2019. Prior periods are not presented as the results of the Western segment are composed substantially of the results of WWS, which was acquired on August 13, 2018. (in thousands):

 

 

 

Three Months

Ended

 

 

Six Months

Ended

 

 

 

June 29,

 

 

June 29,

 

 

 

2019

 

 

2019

 

Net sales:

 

 

 

 

 

 

 

 

Southeast segment

 

$

158,251

 

 

$

298,058

 

Western segment

 

 

40,319

 

 

 

74,249

 

 

 

 

 

 

 

 

 

 

Total net sales

 

$

198,570

 

 

$

372,307

 

 

 

 

 

 

 

 

 

 

Income from operations:

 

 

 

 

 

 

 

 

Southeast segment

 

$

23,526

 

 

$

38,336

 

Western segment

 

 

5,388

 

 

 

7,834

 

 

 

 

 

 

 

 

 

 

Total income from operations

 

 

28,914

 

 

 

46,170

 

 

 

 

 

 

 

 

 

 

Interest expense, net

 

 

6,756

 

 

 

13,470

 

 

 

 

 

 

 

 

 

 

Total income before income taxes

 

$

22,158

 

 

$

32,700

 

 

24


ITEM 2.  MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

The following discussion of our financial condition and results of operations should be read in conjunction with the Management’s Discussion and Analysis of Financial Condition and Results of Operations and the consolidated financial statements and notes thereto for the year ended December 29, 2018, included in our most recent Annual Report on Form 10-K as filed with the Securities and Exchange Commission on February 27, 2019. All amounts herein are unaudited.

Special Note Regarding Forward-Looking Statements

 

Except for historical information contained herein, the matters set forth in this Quarterly Report on Form 10-Q are forward-looking statements. These statements are based on management’s current expectations and plans, which involve risks and uncertainties. Such forward-looking statements generally can be identified by the use of forward-looking terminology such as "may," "will," "believe," "expect," "forecast," "guidance," "intend," "could," "project," "estimate," "anticipate," "should," "plan" and similar terminology. You are cautioned not to place undue reliance on these forward-looking statements, which speak only as of the filing date of this Quarterly Report and which involve risks and uncertainties that may cause our actual results to differ materially from those set forth in the forward-looking statements. Those risks and uncertainties that could cause actual results to differ materially from those described in our forward-looking statements include, but are not limited to:

 

adverse changes in new home starts and home repair and remodeling trends, especially in the state of Florida, where the substantial portion of our sales are currently generated, and in the western United States, where the substantial portion of the sales of Western Window Systems’ operations are generated, and in the U.S. generally;

macroeconomic conditions in Florida, where the substantial portion of our sales are generated, and in the Western United States, where the substantial portion of the sales of Western Window Systems are currently generated, and in the U.S. generally;

our level of indebtedness, which significantly increased in connection with the acquisition of Western Window Systems (the “Western Window Systems Acquisition”);

the effects of increased expenses or unanticipated liabilities incurred as a result of, or due to activities related to, the Western Window Systems Acquisition;

the risk that the anticipated cost savings, synergies, revenue enhancement strategies and other benefits expected from the Western Window Systems Acquisition may not be fully realized or may take longer to realize than expected or that our actual integration costs may exceed our estimates;

raw material prices, especially for aluminum, glass and vinyl, including, price increases due to the implementation of tariffs and other trade-related restrictions;

our dependence on a limited number of suppliers for certain of our key materials;

our dependence on our impact-resistant product lines and contemporary indoor/outdoor window and door systems, and on consumer preferences for those types and styles of products;

sales fluctuations to and changes in our relationships with key customers;

increases in bad debt owed to us by our customers in the event of a downturn in the home repair and remodel or new home construction businesses in our core markets and our inability to collect such debt;

in addition to our Western Window Systems Acquisition, our ability to successfully integrate businesses we may acquire, or that any business we acquire in the future may not perform as we expected when we acquired it;

increases in transportation costs, including due to increases in fuel prices;

product liability and warranty claims brought against us;

federal, state and local laws and regulations, including unfavorable changes in local building codes and environmental and energy code regulations;

our dependence on our limited number of geographically concentrated manufacturing facilities;

risks associated with our information technology systems, including cybersecurity-related risks, such as unauthorized intrusions into our systems by “hackers” and theft of data and information from our systems, and the risks that our information technology systems do not function as intended or experience temporary or long-term failures to perform as intended; and,

the other risks and uncertainties discussed under “Risk Factors” in Part I, Item 1A, in our Annual Report on Form 10-K for the year ended December 29, 2018.

Any forward-looking statements made by us or on our behalf, including our full-year guidance range for 2019, and sales initiatives we are currently working on to supplement future growth in 2020, speak only as of the date they are made and, except as may be required by law, we do not undertake any obligation to update any forward-looking statement to reflect the impact of subsequent events or circumstances.

25


EXECUTIVE OVERVIEW

Sales and Operations

We reported another quarter of solid financial results, reflecting inclusion of the results of our WWS acquisition, and growth in our new construction market, which was offset in part by a reduction in sales of our legacy business into the repair and remodel market. For the second quarter of 2019, we delivered sales of $198.6 million, which was a 17% increase over the second quarter of 2018. Net sales of our Southeast segment were $158.3 million in the second quarter of 2019. Net sales of our Western segment were $40.3 million in the second quarter of 2019, primarily composed of sales of our indoor/outdoor living products relating to the August 2018 acquisition of WWS, and sales of our legacy business into the west which are now classified as part of our Western business unit.

With the acquisition of Western Windows Systems, we believe we have positioned PGT Innovations as a national leader in the premium window and door space. The addition of Western Window Systems’ complementary footprint supports our strategic vision of expanding outside of Florida with niche products that allow us to maintain and strengthen our margin profile and helped us achieve more geographic and product diversity. Western Window Systems shares our commitment to developing innovative products and our continuous improvement culture that we believe drives operational excellence and profitability.

Our increased gross profit contributed to our solid operating performance in the second quarter of 2019 due to our increased ability to leverage fixed costs, which resulted in improved margins, as compared to last year’s second quarter. We used this leverage combined with manufacturing and operating efficiencies to deliver a 1.3 percentage-point increase in gross margin in this year’s second quarter compared to last year, from 35.4% in the second quarter of 2018, to 36.7% in the second quarter of 2019.

Net income per diluted share of $0.29, which was down $0.14 compared to last year’s second quarter, was impacted by a higher level of weighted-average outstanding shares as a result of our issuance of an additional 7,000,000 shares of our Company’s common stock (“Equity Issuance”) in September 2018, as well as the inclusion of the gains on sales of assets in the 2018 second quarter under an asset purchase agreement (“APA”) we had with a key supply-chain partner, Cardinal LG (“Cardinal”), which totaled $2.6 million, and excess tax benefits of $3.0 million in the second quarter of 2018 due to an unusually high level of option exercises. We are pleased with these metrics for the second quarter, which we believe confirms our ability to profitably leverage our growth. Despite the decline in the repair and remodel market overlapping significant growth in the prior year period, we were able to deliver solid results in the second quarter of 2019 as compared to the prior year period.

We are lowering our full-year guidance range on consolidated net sales to $740 million to $765 million. This adjustment is primarily a result of market demand in the repair and remodel market being lighter than expected in 2019. However, we are currently working on sales initiatives to supplement future growth in 2020.

26


Performance Summary

The following table presents financial data derived from our unaudited condensed consolidated statements of operations as a percentage of total net sales for the periods indicated (in thousands, except percentages):

 

 

 

Three Months Ended

 

 

 

June 29,

 

 

June 30,

 

 

 

2019

 

 

2018

 

 

 

(unaudited)

 

Net sales

 

$

198,570

 

 

100.0%

 

 

$

169,269

 

 

100.0%

 

Cost of sales

 

 

125,630

 

 

63.3%

 

 

 

109,322

 

 

64.6%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gross profit

 

 

72,940

 

 

36.7%

 

 

 

59,947

 

 

35.4%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Selling, general and administrative expenses

 

 

44,026

 

 

22.2%

 

 

 

32,581

 

 

19.2%

 

Gains on sales of assets under APA

 

 

-

 

 

-

 

 

 

(2,551

)

 

(1.5)%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Income from operations

 

 

28,914

 

 

14.6%

 

 

 

29,917

 

 

17.7%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Interest expense, net

 

 

6,756

 

 

3.4%

 

 

 

3,609

 

 

2.1%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Income before income taxes

 

 

22,158

 

 

11.2%

 

 

 

26,308

 

 

15.5%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Income tax expense

 

 

5,113

 

 

2.6%

 

 

 

3,760

 

 

2.2%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net income

 

$

17,045

 

 

8.6%

 

 

$

22,548

 

 

13.3%

 

 

 

 

Six Months Ended

 

 

 

June 29,

 

 

June 30,

 

 

 

2019

 

 

2018

 

 

 

(unaudited)

 

Net sales

 

$

372,307

 

 

100.0%

 

 

$

309,522

 

 

100.0%

 

Cost of sales

 

 

238,097

 

 

64.0%

 

 

 

204,802

 

 

66.2%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gross profit

 

 

134,210

 

 

36.0%

 

 

 

104,720

 

 

33.8%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Selling, general and administrative expenses

 

 

88,040

 

 

23.6%

 

 

 

61,238

 

 

19.8%

 

Gains on sales of assets under APA

 

 

-

 

 

-

 

 

 

(2,551

)

 

(0.8)%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Income from operations

 

 

46,170

 

 

12.4%

 

 

 

46,033

 

 

14.9%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Interest expense, net

 

 

13,470

 

 

3.6%

 

 

 

7,652

 

 

2.5%

 

Debt extinguishment costs

 

 

-

 

 

-

 

 

 

3,079

 

 

1.0%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Income before income taxes

 

 

32,700

 

 

8.8%

 

 

 

35,302

 

 

11.4%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Income tax expense

 

 

7,398

 

 

2.0%

 

 

 

5,414

 

 

1.7%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net income

 

$

25,302

 

 

6.8%

 

 

$

29,888

 

 

9.7%

 

 

27


RESULTS OF OPERATIONS FOR THE THREE MONTHS ENDED JUNE 29, 2019 AND JUNE 30, 2018

 

Net sales

 

 

Three Months Ended

 

 

 

June 29, 2019

 

 

June 30, 2018

 

 

 

Sales

 

 

Sales

 

 

 

 

 

 

 

 

 

 

Total net sales

 

$

198.6

 

 

$

169.3

 

Net sales for the second quarter of 2019 were $198.6 million, a $29.3 million, or 17.3%, increase in sales, from $169.3 million in the second quarter of the prior year. Net sales of our Southeast segment were $158.3 million in the second quarter of 2019. Net sales of our Western segment were $40.3 million in the second quarter of 2019, primarily composed of our indoor/outdoor living products from our August 2018 acquisition of WWS, which had sales of $37.1 million in the second quarter of 2019, and sales of our legacy business into the west, which were approximately $4 million in the three months ended June 30, 2018.

The increase in net sales for the second quarter of 2019 of $29.3 million was driven by the inclusion of the sales of $37.1 million from our WWS acquisition, partially offset by a decline in sales into the repair and remodel market of our legacy PGT business.

Gross profit and gross margin

Gross profit was $72.9 million in the second quarter of 2019, an increase of $13.0 million, or 21.7%, from $59.9 million in the second quarter of 2018. The gross margin percentage was 36.7% in the second quarter of 2019, compared to 35.4% in the prior year second quarter, an increase of 1.3%. Gross margin improved in the second quarter of 2019 due primarily to the addition of WWS, which benefitted gross margin by 2.5%. Increases in gross margin due to benefits from price increases, which benefitted gross margin by 1.3%, and operating efficiencies, which benefitted gross margin by 0.2%, in the second quarter of 2019 compared to the same period last year, were offset by the unfavorable effects of a change in the mix of sales, which negatively impacted gross margin by 1.0%, lower gross margin on volume, which impacted gross margin by 0.8%, and other items taken together, including the effects of classification changes in the 2019 second quarter, which resulted in a decrease to gross margin of 0.9%.

Selling, general and administrative expenses

Selling, general and administrative (“SG&A”) expenses were $44.0 million in the second quarter of 2019, an increase of $11.4 million, from $32.6 million in the second quarter of 2018. SG&A in the second quarter of 2019 was 22.2% of net sales, compared to the second quarter of 2018 of 19.2% of net sales. The increase in SG&A is primarily the result of the inclusion of the SG&A expenses of WWS in the second quarter of 2019 as a result of the acquisition, which totaled $11.9 million, including $2.4 million in amortization of the amortizable intangible asset acquired in the acquisition. This represents approximately 30% of the total sales contribution of the Western segment of $40.3 million in the second quarter of 2019, which includes the sales of WWS. The increase in SG&A is also the result of an unusually high level of bad debt expense recorded in the second quarter of 2019 totaling $1.2 million. These increases were offset by a decrease of $1.0 million related to WWS acquisition fees in the 2018 second quarter, which did not recur in the second quarter of 2019.

We record warranty costs as a selling expense within selling, general and administrative expenses. During the three months ended June 29, 2019, we recorded warranty expense at a rate of 1.6% of sales, which decreased when compared to the rate in the second quarter of 2018 of 1.7% of sales. We believe the trend of decreasing warranty expense as a percentage of sales is the result of our workforce becoming more seasoned through experience and training, as well as a change in our warranty profile on PGT-branded door glass components due to those components now being produced by one of our primary suppliers, who provides the warranty coverage.

Gains on sales of assets under APA

On September 22, 2017, we entered into the APA with Cardinal for the sale to Cardinal of certain manufacturing equipment we used in processing glass components for PGT-branded doors. Substantially all of the remaining machinery and equipment was transferred to Cardinal during the second quarter of 2018, which had a net book value of $3.2 million and fair value of $5.8 million. We recognized gains on disposals for the difference totaling $2.6 million during the three months ended June 30, 2018, classified as a separate line item in the accompanying condensed consolidated statements of operations for the three months ended June 30, 2018.

Interest expense, net

Interest expense was $6.8 million in the second quarter of 2019, an increase of $3.2 million, or 87.2%, from $3.6 million in the second quarter of 2018. The increase in interest expense is due primarily to the issuance of the 2018 Senior Notes due 2026, composed of $315.0 million aggregate principal amount of 6.75% unsecured senior notes due 2026. The 2018 Senior Notes due 2026 carry a higher per-annum interest rate and have a higher principal amount outstanding than borrowings under the term loan portion of the 2016 Credit Agreement due 2022. This increase in interest expense was partially offset by the effect of the prepayment of $152.0 million in borrowings under the 2016 Credit Agreement due 2022 from the proceeds of the Equity Issuance in September 2018.

28


Income from operations

Income from operations was $28.9 million in the second quarter of 2019, a decrease of $1.0 million, from $29.9 million in the second quarter of 2018. Income from operations in the second quarter of 2019 includes $23.5 million from our Southeast segment and $5.4 million from our Western segment, both after allocation of corporate operating costs. The decrease in income from operations in the second quarter of 2019 compared to the second quarter of 2018 is a result of the gains on sales of assets under the APA with Cardinal of $2.6 million included in income from operations in the three months ended June 30, 2018, and higher SG&A, including higher amortization, partially offset by an increase in gross profit in the second quarter of 2019 compared to the same period of last year.

Income tax expense

Our income tax expense was $5.1 million for the second quarter of 2019, compared with $3.8 million for the second quarter of 2018. Our effective tax rate for the three months ended June 29, 2019, was 23.1%, and was 14.3% for the three months ended June 30, 2018.

Income tax expense in the three months ended June 29, 2019, and June 30, 2018, includes excess tax benefits relating to exercises of stock options and lapses of restrictions on stock awards, treated as a discrete item of income tax, totaling $573 thousand and $3.0 million, respectively. Excluding this discrete item, the effective tax rates for the three months ended June 29, 2019, and June 30, 2018, would have been 25.7% and 25.8%, respectively.

As a result of the Tax Cuts and Jobs Act, enacted effective on December 22, 2017, our Federal corporate income tax rate has been reduced from 35%, to 21%. This reduction in rate has lowered our overall effective tax rate. Additionally, the section 199 domestic manufacturing deduction was repealed. As such, our effective tax rate, excluding the discrete items discussed above, approximates our current combined statutory federal and state rate of 25.6%.

 


29


RESULTS OF OPERATIONS FOR THE SIX MONTHS ENDED JUNE 29, 2019 AND JUNE 30, 2018

 

Net sales

 

 

Six Months Ended

 

 

 

June 29, 2019

 

 

June 30, 2018

 

 

 

Sales

 

 

Sales

 

 

 

 

 

 

 

 

 

 

Total net sales

 

$

372.3

 

 

$

309.5

 

Net sales for the first half of 2019 were $372.3 million, a $62.8 million, or 20.3%, increase in sales, from $309.5 million in the first half of the prior year. Net sales of our Southeast segment were $298.1 million in the first half of 2019. Net sales of our Western segment were $74.2 million in the first half of 2019, primarily composed of our indoor/outdoor living products from our August 2018 acquisition of WWS, which had sales of $69.2 million in the first half of 2019, and sales of our legacy business into the west, which were approximately $7 million in the six months ended June 30, 2018.

The increase in net sales for the first six months of 2019 of $62.8 million was driven by the inclusion of the sales of $69.2 million from our WWS acquisition, partially offset by a decline in sales into the repair and remodel market of our legacy PGT business.

Gross profit and gross margin

Gross profit was $134.2 million in the first half of 2019, an increase of $29.5 million, or 28.2%, from $104.7 million in the first half of 2018. The gross margin percentage was 36.0% in the first half of 2019, compared to 33.8% in the prior year first half, an increase of 2.2%. Gross margin improved in the first half of 2019 due primarily to the addition of WWS, which benefitted gross margin by 2.8%. Increases in gross margin due to benefits from price increases, which benefitted gross margin by 1.5%, and operating efficiencies, which benefitted gross margin by 0.4%, in the first half of 2019 compared to the same period last year, were offset by the unfavorable effects of a change in the mix of sales, which negatively impacted gross margin by 1.1%, lower gross margin on volume, which impacted gross margin by 0.5%, and increased material costs, which impacted gross margin by 0.4%. Other items taken together, including the effects of classification changes in the 2019 second quarter, resulted in a decrease to gross margin of 0.5%.

Selling, general and administrative expenses

Selling, general and administrative (“SG&A”) expenses were $88.0 million in the first half of 2019, an increase of $26.8 million, from $61.2 million in the first half of 2018. SG&A in the first half of 2019 was 23.6% of net sales, compared to the first half of 2018 of 19.8% of net sales. The increase in SG&A is primarily the result of the inclusion of the SG&A expenses of WWS in the first half of 2019, which totaled $25.0 million, including $4.7 million in amortization of the amortizable intangible asset acquired in the WWS acquisition. The WWS SG&A represents approximately 34% of the total sales contribution of the Western segment of $74.2 million in the first half of 2019, which includes the sales of WWS. The increase in SG&A in the first half of 2019 as compared to last year’s first half is also the result of an unusually high level of bad debt expense recorded in the second quarter of 2019, which totaled $1.2 million. There was also a $1.7 million increase in legacy business selling and distribution costs in the first half of 2019 compared to 2018, consistent with the higher level of legacy business sales. These increases were offset by a decrease of $1.0 million related to WWS acquisition-related fees in the 2018 second quarter, which did not recur in the second quarter of 2019.

We record warranty costs as a selling expense within selling, general and administrative expenses. During the first half of 2019, we recorded warranty expense at a rate of 1.6% of sales, which decreased when compared to the rate in the first half of 2018 of 1.7% of sales. We believe the trend of decreasing warranty expense as a percentage of sales is the result of our workforce becoming more seasoned through experience and training, as well as a change in our warranty profile on PGT-branded door glass components due to those components now being produced by one of our primary suppliers, who provides the warranty coverage.

Gains on sales of assets under APA

On September 22, 2017, we entered into the APA with Cardinal for the sale to Cardinal of certain manufacturing equipment we used in processing glass components for PGT-branded doors. Substantially all of the remaining machinery and equipment was transferred to Cardinal during the second quarter of 2018, which had a net book value of $3.2 million and fair value of $5.8 million. We recognized gains on disposals for the difference totaling $2.6 million during the six months ended June 30, 2018, classified as a separate line item in the accompanying condensed consolidated statements of operations for the six months ended June 30, 2018.

Interest expense, net

Interest expense was $13.5 million in the first half of 2019, an increase of $5.8 million, or 76.0%, from $7.7 million in the first half of 2018. The increase in interest expense is due primarily to the issuance of the 2018 Senior Notes due 2026, composed of $315.0 million aggregate principal amount of 6.75% unsecured senior notes due 2026. The 2018 Senior Notes due 2026 carry a higher per-annum interest rate and have a higher principal amount outstanding than borrowings under the term loan portion of the 2016 Credit

30


Agreement due 2022. This increase in interest expense was partially offset by the effect of the prepayment of $152.0 million in borrowings under the 2016 Credit Agreement due 2022 from the proceeds of the Equity Issuance in September 2018.

Debt extinguishment costs

Debt extinguishment costs were $3.1 million in the first half of 2018. These costs related to the write-off of deferred financing costs and debt discount in connection with second amendment of the 2016 Credit Agreement effective on March 16, 2018, which resulted in certain existing lenders reducing their positions in or exiting the facility. This resulted in the write-offs of portions of the deferred financing costs and original issue discount allocated to these lenders.

Income from operations

Income from operations was $46.2 million in the first half of 2019, an increase of $0.2 million, from $46.0 million in the first half of 2018. Income from operations in the first half of 2019 includes $38.3 million from our Southeast segment and $7.8 million from our Western segment, both after allocation of corporate operating costs. The increase in income from operations in the first half of 2019 compared to the first half of 2018 is a result of the higher level of gross profit in the first half of 2019 compared to the same period of last year, partially offset by higher SG&A, including higher amortization. Income from operations also includes the gains on sales of assets under the APA with Cardinal of $2.6 million in the six months ended June 30, 2018.

Income tax expense

Our income tax expense was $7.4 million for the first half of 2019, compared with $5.4 million for the first half of 2018. Our effective tax rate for the six months ended June 29, 2019, was 22.6%, and was 15.3% for the six months ended June 30, 2018.

Income tax expense in the six months ended June 29, 2019, and June 30, 2018, includes excess tax benefits relating to exercises of stock options and lapses of restrictions on stock awards, treated as a discrete item of income tax, totaling $1.0 million and $3.6 million, respectively. Excluding this discrete item, the effective tax rates for the six months ended June 29, 2019, and June 30, 2018, would have been 25.7% and 25.6%, respectively.

As a result of the Tax Cuts and Jobs Act, enacted effective on December 22, 2017, our Federal corporate income tax rate has been reduced from 35%, to 21%. This reduction in rate has lowered our overall effective tax rate. Additionally, the section 199 domestic manufacturing deduction was repealed. As such, our effective tax rate, excluding the discrete items discussed above, approximates our current combined statutory federal and state rate of 25.6%.

 

LIQUIDITY AND CAPITAL RESOURCES

Our principal source of liquidity is cash flow generated by operations and supplemented by borrowings under our credit facilities. We expect that this cash generating capability will provide us with financial flexibility in meeting operating and investing needs. Our primary capital requirements are to fund working capital needs, meet required debt service payments on our credit facilities and fund capital expenditures.

31


Consolidated Cash Flows

Operating activities. Cash provided by operating activities during the first half of 2019 was $44.6 million, compared to cash provided of $39.9 million in the first half of 2018. The increase in cash provided by operating activities for the first half of 2019, as compared to the first half of 2018, of $4.7 million, was due to the factors set forth in the table below.

Direct cash flows from operations for the first half of 2019 and 2018 are as follows:

 

 

 

Direct Operating

Cash Flows

 

 

 

Six Months Ended

 

 

 

June 29,

 

 

June 30,

 

(in millions)

 

2019

 

 

2018

 

Collections from customers

 

$

378.8

 

 

$

299.1

 

Other collections of cash

 

 

5.1

 

 

 

3.2

 

Disbursements to vendors

 

 

(227.2

)

 

 

(187.9

)

Personnel related disbursements

 

 

(93.8

)

 

 

(74.2

)

Income taxes paid, net

 

 

(6.5

)

 

 

(12.0

)

Debt service payments

 

 

(11.8

)

 

 

(7.4

)

Cash received from Cardinal under supply agreement

 

 

-

 

 

 

19.0

 

Other cash activity, net

 

 

-

 

 

 

0.1

 

 

 

 

 

 

 

 

 

 

Cash from operations

 

$

44.6

 

 

$

39.9

 

 

Days sales outstanding (DSO), which we calculate as accounts receivable divided by quarterly average daily sales, was 34 days at June 29, 2019, compared to 42 days at June 30, 2018.

Inventory on hand as of June 29, 2019, was $45.7 million, compared to $44.7 million at December 29, 2018, an increase of $1.0 million. Inventory on hand as of June 29, 2019 includes $15.6 million of inventory relating to WWS, compared to $13.7 million at December 29, 2018.

We monitor and evaluate raw material inventory levels based on the need for each discrete item to fulfill short-term requirements calculated from current order patterns and to provide appropriate safety stock. Because a significant portion of our products are made-to-order, we have only a small amount of work-in-process inventory. As a result of these factors, our inventories are not excessive, and we believe the value of such inventories will be realized through sales.

Investing activities. Cash used in investing activities was $12.9 million for the first half of 2019, compared to cash used in investing activities of $9.1 million for the first half of 2018. There was a decrease in cash used in investing activities due to a decrease in capital expenditures of $1.9 million, which went from $14.9 million in the first half of 2018, to $13.0 million in the first half of 2019. Proceeds from disposals of assets in the first half of 2019 and 2018 were less than $0.1 million, compared with $5.8 million in the first six-month period of 2018, which was almost entirely composed of cash received from the sales of assets under the Cardinal APA, executed in 2017.

Financing activities. Cash provided by financing activities was $0.2 million in the first half of 2019, compared to cash used in financing activities of $0.9 million in the first half of 2018, a decrease in cash used of $1.1 million. We made repayments of long-term debt of $0.2 million in the first half of 2019, compared to $0.1 million in the first half of 2018.

There were payments of financing costs totaling $1.7 million in the first half of 2018, related to the Second Amendment. Taxes paid relating to common stock withheld from employees to satisfy tax withholding obligations in connection with the vesting of restricted stock awards were $0.5 million in the first half of 2019, versus $0.6 million in the first half of 2018, a decrease in cash used of $0.1 million. Proceeds from the exercises of stock options were $0.8 million in the first half of 2019, compared to $1.6 million in the first half of 2018.

During the six months ended June 29, 2019, we made payments of estimated federal and state income taxes of $6.5 million. We received no refunds of federal or state income taxes in the first half of 2019. The Internal Revenue Service provided tax relief relating to taxpayers in certain designated areas of Florida impacted by Hurricane Irma, which included all counties in Florida in which we operate. As a result, the deadline for remitting our required 2017 third quarter estimated payment for corporate income taxes, was extended to January 31, 2018. Therefore, in January 2018, we made an estimated Federal income tax payment totaling $9.0 million relating to the 2017 tax year.

32


Capital Resources and Debt Covenant.  

 

2018 Equity Issuance

 

On September 18, 2018, we completed an underwritten, public offering of 7,000,000 shares of our common stock, at a public offering price of $23.00 per share. Pursuant to the offering, we granted the underwriters an option for a 30-day period to purchase up to an additional 1,050,000 shares of common stock. The 30-day option period expired with no additional shares issued.

The offering resulted in gross proceeds to the Company of $161.0 million. Net of an underwriting fee of $1.15 per share, net cash proceeds to the Company approximated $153.0 million. We used $152.0 million of these proceeds to prepay borrowings outstanding under the term loan portion of the 2016 Credit Agreement. The remainder of the proceeds were used for working capital or general corporate purposes, including payment of offering expenses of approximately $0.4 million, classified as a reduction of additional paid-in capital.

2018 Senior Notes due 2026

On August 10, 2018, we completed the issuance of $315.0 million aggregate principal amount of 6.75% senior notes (“2018 Senior Notes Due 2026”), issued at 100% of their principal amount. The 2018 Senior Notes due 2026 are jointly and severally and fully and unconditionally guaranteed on a senior unsecured basis by each of the Company’s existing and future restricted subsidiaries, other than any restricted subsidiary of the Company that does not guarantee the existing senior secured credit facilities or any permitted refinancing thereof. The 2018 Senior Notes due 2026 are senior unsecured obligations of the Company and the guarantors, respectively, and rank pari passu in right of payment with all existing and future senior debt and senior to all existing and future subordinated debt of the Company and the guarantors. The 2018 Senior Notes due 2026 were offered under Rule 144A of the Securities Act, and in transactions outside the United States under Regulation S of the Securities Act, and have not been, and will not be, registered under the Securities Act.

The 2018 Senior Notes due 2026 mature on August 10, 2026. Interest on the 2018 Senior Notes due 2026 is payable semi-annually, in arrears, beginning on February 16, 2019, with interest accruing at a rate of 6.75% per annum from August 10, 2018. We incurred financing costs relating to bank fees and professional services costs relating to the offering and issuance of the 2018 Senior Notes due 2026 totaling $10.4 million, which is being amortized under the effective interest method. See “Deferred Financing Costs” below. As of June 29, 2019, the face value of debt outstanding under the 2018 Senior Notes due 2026 was $315.0 million, and accrued interest totaled $9.0 million.

The indenture for the 2018 Senior Notes due 2026 gives us the option to redeem some or all of the 2018 Senior Notes due 2026 at the redemption prices and on the terms specified in the indenture governing the 2018 Senior Notes due 2026. The indenture governing the 2018 Senior Notes due 2026 does not require us to make any mandatory redemptions or sinking fund payments. However, upon the occurrence of a change of control, as defined in the indenture, the Company is required to offer to repurchase the notes at 101% of the aggregate principal amount thereof, plus accrued and unpaid interest, if any, to the date of purchase.

The indenture for the 2018 Senior Notes due 2026 includes certain covenants limiting the ability of the Company and any guarantors to, (i) incur additional indebtedness; (ii) pay dividends on or make distributions in respect of capital stock or make certain other restricted payments or investments; (iii) enter into agreements that restrict distributions from restricted subsidiaries; (iv) sell or otherwise dispose of assets; (v) enter into transactions with affiliates; (vi) create or incur liens; merge, consolidate or sell all or substantially all of the Company’s assets; (vii) place restrictions on the ability of subsidiaries to pay dividends or make other payments to the Company; and (viii) designate the Company’s subsidiaries as unrestricted subsidiaries. These covenants are subject to a number of important exceptions and qualifications.

2016 Credit Agreement due 2022

On February 16, 2016, we entered into the 2016 Credit Agreement due 2022, among us, the lending institutions identified in the 2016 Credit Agreement due 2022, and SunTrust Bank, as Administrative Agent and Collateral Agent. The 2016 Credit Agreement due 2022 establishes new senior secured credit facilities in an aggregate amount of $310.0 million, consisting of a $270.0 million Term B term loan facility maturing in February 2022 that amortizes on a basis of 1% annually during its six-year term, and a $40.0 million revolving credit facility maturing in February 2021 that includes a swing line facility and a letter of credit facility. Our obligations under the 2016 Credit Agreement due 2022 are subject to exceptions, guaranteed by substantially all of our wholly-owned direct and indirect subsidiaries that are restricted subsidiaries and secured by substantially all of our assets as well as our direct and indirect restricted subsidiaries’ assets.

On March 16, 2018, we entered into the Second Amendment, which, among other things, decreases the applicable interest rate margins for the Initial Term Loans (as defined in the 2016 Credit Agreement due 2022) from (i) 3.75% to 2.50%, in the case of the Base Rate Loans (as defined in the 2016 Credit Agreement due 2022), and (ii) 4.75% to 3.50%, in the case of the Eurodollar Loans (as

33


defined in the 2016 Credit Agreement due 2022). On February 17, 2017, we entered into the first amendment to our 2016 Credit Agreement due 2022, which also resulted in decreases in the applicable margins, but which, unlike the Second Amendment, did not include any changes in lender positions.

In connection with the Second Amendment, certain existing lenders changed their positions in or exited the 2016 Credit Agreement due 2022, which resulted in the write-offs of portions of the deferred financing costs and original issue discount allocated to these lenders. Additionally, at the time of the issuance of the 2018 Senior Notes due 2026, certain existing lenders reduced their positions in the revolving credit portion of the 2016 Credit Agreement due 2022, which resulted in the write-offs of the deferred financing costs allocated to these lenders. As such, write-offs totaling $3.4 million is classified as debt extinguishment costs in the accompanying consolidated statement of operations for the year ended December 29, 2018.

Regarding the first amendment to the 2016 Credit Agreement due 2022, as described above, as there were no changes in lender positions, this action did not result in any modifications or extinguishments of debt. Therefore, there was no charge for debt extinguishment costs in 2017.

Interest on all loans under the 2016 Credit Agreement due 2022 is payable either quarterly or at the expiration of any LIBOR interest period applicable thereto. Prior to amending the 2016 Credit Agreement due 2022 on March 16, 2018, as described above, borrowings under the term loans and the revolving credit facility accrued interest at a rate equal to, at our option, LIBOR (with a floor of 100 basis points in respect of the term loan), or a base rate (with a floor of 200 basis points in respect of the term loan) plus an applicable margin. The applicable margin was 475 basis points in the case of LIBOR and 375 basis points in the case of the base rate. The weighted average all-in interest rate for borrowings under the term-loan portion of the 2016 Credit Agreement due 2022 was 5.87% as of June 29, 2019, and was 5.84% at December 29, 2018.

We also pay quarterly fees on the unused portion of the revolving credit facility equal to 50 basis points per annum as well as a quarterly letter of credit fee at 575 basis points per annum plus a 12.5 basis point facing fee per annum on the face amount of any outstanding letters of credit. As of June 29, 2019, there were $2.1 million of letters of credit outstanding and $37.9 million available under the revolver.

The 2016 Credit Agreement due 2022 contains a springing financial covenant that would apply if we draw in excess of twenty percent (20%) of the revolving facility commitment (excluding $7.5 million of undrawn letters of credit and letters of credit and draws thereunder that are cash collateralized at 105% of the stated amount thereof from such availability test). To the extent in effect, the springing financial covenant would prohibit us from exceeding a maximum first lien net leverage ratio (based on the ratio of total first lien (less unrestricted cash) debt to EBITDA) as of the last day of each applicable fiscal quarter. To the extent the springing financial covenant is in effect, the first lien net leverage ratio cannot exceed 4.00:1.00 as of the last day of the fiscal quarter ending on June 29, 2019. We were not required to test our first lien net leverage ratio for the quarter ending June 29, 2019 because we did not exceed 20% of our revolving capacity. We believe that our total net leverage ratio during the second quarter of 2019 has been, and during the remainder of 2019 will continue to be, in compliance with the 2016 Credit Agreement due 2022, and that we are in compliance with all covenants.

The 2016 Credit Agreement due 2022 also contains a number of affirmative and restrictive covenants, including limitations on the incurrence of additional debt, liens on property, acquisitions and investments, loans and guarantees, mergers, consolidations, liquidations and dissolutions, asset sales, dividends and other payments in respect of our capital stock, entry into restrictive agreements, prepayments of certain debt and transactions with affiliates, in each case, subject to exceptions and qualifications. The 2016 Credit Agreement due 2022 also contains customary events of default. Upon the occurrence of an event of default, the amounts outstanding under the 2016 Credit Agreement due 2022 may be accelerated and may become immediately due and payable.

On September 18, 2018, contemporaneously with the 2018 Equity Issuance, we prepaid $152.0 million in borrowings outstanding under the term loan portion of the 2016 Credit Agreement due 2022. On December 19, 2018, we voluntarily prepaid an additional $8.0 million in borrowings under the 2016 Credit Agreement due 2022. As of June 29, 2019, the principal amount of debt outstanding under the 2016 Credit Agreement due 2022 was $64.0 million, and accrued interest was $0.6 million.

34


Deferred Financing Costs

The activities relating to third-party fees and costs, lender fees and discount for the six months ended June 29, 2019, are as follows. All debt-related fees, costs and original issue discount are classified as a reduction of the carrying value of long-term debt:

 

(in thousands)

 

Total

 

At beginning of year

 

$

12,361

 

Less: Amortization expense relating to 2016 Credit Agreement

 

 

(365

)

Less:  Amortization expense relating to 2018 Senior Notes

 

 

(496

)

 

 

 

 

 

At end of period

 

$

11,500

 

 

Estimated amortization expense relating to third-party fees and costs, lender fees and discount for the years indicated as of June 29, 2019, is as follows:

 

(in thousands)

 

Total

 

Remainder of 2019

 

$

891

 

2020

 

 

1,913

 

2021

 

 

1,893

 

2022

 

 

1,353

 

2023

 

 

1,359

 

Thereafter

 

 

4,091

 

 

 

 

 

 

Total

 

$

11,500

 

 

As a result of prepayments of the 2016 Credit Agreement due 2022 totaling $204.0 million since its inception in February 2016, we have no future scheduled repayments until the maturity of the facility on February 21, 2022. The contractual future maturities of long-term debt outstanding, including the remaining balance of the financing arrangement described as other debt, as of June 29, 2019, are as follows (at face value):

 

(in thousands)

 

 

 

 

Remainder of 2019

 

$

9

 

2020

 

 

 

2021

 

 

 

2022

 

 

63,975

 

2023

 

 

 

Thereafter

 

 

315,000

 

 

 

 

 

 

Total

 

$

378,984

 

 

Capital Expenditures. Capital expenditures vary depending on prevailing business factors, including current and anticipated market conditions. For the first half of 2019, capital expenditures were $12.9 million, compared to $14.9 million for the first half of 2018. In 2019, including the capital expenditures of WWS, we expect to spend approximately $32 to $38 million on capital expenditures. Our capital expenditure program is geared towards making investments in capital assets targeted at increasing both gross sales and margins, but also includes capital expenditures for maintenance capital.

Aluminum Forward Contracts. We enter into aluminum forward contracts to hedge the fluctuations in the purchase price of aluminum extrusions we use in production. At June 29, 2019, the fair value of our aluminum forward contracts was in a net liability position of $2.9 million. We had 32 outstanding forward contracts for the purchase of 28.0 million pounds of aluminum through December 2019, at an average price of $0.93 per pound, which excludes the Midwest premium, with maturity dates of between one month and twelve months. We assessed the risk of non-performance of the Company to these contracts and determined it was insignificant and, therefore, did not record any adjustment to fair value as of June 29, 2019.

We assess the effectiveness of our aluminum forward contracts by comparing the change in the fair value of the forward contract to the change in the expected cash to be paid for the hedged item. The effective portion of the gain or loss on our aluminum forward contracts is reported as a component of accumulated other comprehensive loss and is reclassified into earnings in the same line item in the income statement as the hedged item in the same period or periods during which the transaction affects earnings. The amount of losses, net, recognized in the “accumulated other comprehensive loss” line item in the accompanying condensed consolidated balance

35


sheet as of June 29, 2019, that we expect will be reclassified to earnings within the next twelve months, will be approximately $2.9 million.

Contractual Obligations

There have been no significant changes to the “Disclosures of Contractual Obligations and Commercial Commitments” table in Part II, Item 7, “Management’s Discussion and Analysis of Financial Condition and Results of Operations” of our Annual Report on Form 10-K for the year ended December 29, 2018.

Significant Accounting Policies and Critical Accounting Estimates

Our consolidated financial statements are prepared in accordance with U.S. Generally Accepted Accounting Principles (GAAP). Significant accounting policies are those that are both important to the accurate portrayal of a Company’s financial condition and results, and those that require subjective or complex judgments, often as a result of the need to make estimates about the effect of matters that are inherently uncertain. We make estimates and assumptions that affect the amounts reported in our condensed consolidated financial statements and accompanying notes. Certain estimates are particularly sensitive due to their significance to the condensed consolidated financial statements and the possibility that future events may be significantly different from our expectations.

We identified our significant accounting policies in our Annual Report on Form 10-K for the year ended December 29, 2018. Except for the adoption of the guidance relating to leases pursuant to ASU 2016-02, discussed below, there have been no changes to our critical accounting policies during the first half of 2019.

Leases Accounting Policy

We determine if an arrangement is a lease at inception. Operating leases are included in operating lease right-of-use assets, current portion of operating lease liability, and operating lease liability, less current portion, on our consolidated balance sheets. Should we engage in any finance leases in the future, finance leases would be included in property and equipment, other current liabilities, and other liabilities on our consolidated balance sheets.  

Operating lease right-of-use assets and operating lease liabilities are recognized based on the present value of the future minimum lease payments over the lease term at commencement date. As most of our leases do not provide an implicit rate, we use our incremental borrowing rate based on the information available at commencement date in determining the present value of future payments. The operating lease right-of-use asset also includes any lease payments made and initial direct costs incurred and excludes lease incentives. Our lease terms may include options to extend or terminate the lease when it is reasonably certain that we will exercise that option. Lease expense for lease payments is recognized on a straight-line basis over the lease term.

Recently Issued Accounting Pronouncements

Fair Value Measurement Disclosures

In August 2018, the FASB issued ASU 2018-13, “Fair Value Measurement (Topic 820) - Disclosure Framework—Changes to the Disclosure Requirements for Fair Value Measurement”. The new guidance modifies disclosure requirements related to fair value measurement. The amendments in this ASU are effective for fiscal years, and interim periods within those fiscal years, beginning after December 15, 2019. Implementation on a prospective or retrospective basis varies by specific disclosure requirement. Early adoption is permitted. The standard also allows for early adoption of any removed or modified disclosures upon issuance of this ASU while delaying adoption of the additional disclosures until their effective date. The Company does not believe that the adoption of this guidance will have a significant impact on its fair value disclosures.

Financial Instruments – Credit Losses

In June 2016, the FASB issued ASU 2016-13, “Financial Instruments—Credit Losses (Topic 326), Measurement of Credit Losses on Financial Instruments.” ASU 2016-13 requires entities to measure all expected credit losses for most financial assets held at the reporting date based on an expected loss model which includes historical experience, current conditions, and reasonable and supportable forecasts. Entities will now use forward-looking information to better form their credit loss estimates. ASU 2016-13 also requires enhanced disclosures to help financial statement users better understand significant estimates and judgments used in estimating credit losses, as well as the credit quality and underwriting standards of an entity’s portfolio. Subsequently, in November 2018, the FASB issued ASU 2018-19, “Codification Improvements to Topic 326, Financial Instruments-Credit Losses”. ASU 2018-19 clarifies the codification and corrects unintended application of the guidance. ASU’s 2016-13 and 2018-19 are effective for us for our fiscal year beginning after December 15, 2019. We do not believe that the adoption of this guidance will have a significant impact on our consolidated financial statements.

36


ITEM 3.  QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

We utilize derivative financial instruments to hedge price movements in aluminum materials used in our manufacturing process. As of June 29, 2019, we are covered for approximately 80% of our anticipated needs through December 2019 at an average price of $0.96 per pound, and for approximately 12% of our anticipated needs in 2020 at an average price of $0.85 per pound. These calculations are based only on the LME price of aluminum and excludes an estimate for the Midwest premium.

Regarding our aluminum hedging instruments for the purchase of aluminum as of June 29, 2019, a 10% decrease in the price of aluminum per pound would decrease the fair value of our forward contracts of aluminum by an estimated $2.3 million. This calculation utilizes our actual commitment of 28.0 million pounds under contract (to be settled throughout June 2020) and the market price of aluminum as of June 29, 2019. This calculation is based only on the LME price of aluminum and excludes an estimate for the Midwest premium.

We experience changes in interest expense when market interest rates change. Changes in our debt could also increase these risks. Based on debt outstanding with a variable rate as of the date of filing of this Quarterly Report on Form 10-Q, of $64.0 million, a 100 basis-point increase in interest rate would result in approximately $0.6 million of additional interest costs annually.

ITEM 4.  CONTROLS AND PROCEDURES

Evaluation of Disclosure Controls and Procedures.

Disclosure controls and procedures are controls and other procedures that are designed to ensure that information required to be disclosed in the Company’s reports filed or submitted under the Exchange Act, is recorded, processed, summarized, and reported within the time periods specified in the Securities and Exchange Commission’s rules and forms.

A control system, however, no matter how well conceived and operated, can at best provide reasonable, not absolute, assurance that the objectives of the control system are met. Additionally, a control system reflects the fact that there are resource constraints, and the benefits of controls must be considered relative to costs. Because of the inherent limitations in all control systems, no evaluation of controls can provide absolute assurance that all control issues and instances of error or fraud, if any, within our Company have been detected, and due to these inherent limitations, misstatements due to error or fraud may occur and not be detected.

Our chief executive officer and chief financial officer, with the assistance of management, evaluated the design, operation and effectiveness of our disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Exchange Act) as of the end of the period covered by this report (“Evaluation Date”). Based on that evaluation, our chief executive officer and chief financial officer concluded that, as of the Evaluation Date, our disclosure controls and procedures were effective for the purposes of ensuring that information required to be disclosed in our reports filed under the Exchange Act is recorded, processed, summarized, and reported within the time periods specified in the Securities and Exchange Commission’s rules and forms, and that such information is accumulated and communicated to management, including our chief executive officer and chief financial officer, as appropriate to allow timely decisions regarding required disclosure.

Changes in Internal Control over Financial Reporting.

During the period covered by this report, there have been no changes in our internal control over financial reporting identified in connection with the evaluation described above that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting. We implemented internal controls to ensure we properly assessed the impact of the new accounting standards related to leases on our financial statements to facilitate its adoption on December 30, 2018 (the first day of our 2019 fiscal year, and the effective date of our adoption of ASU 2016-02).

 

37


PART II — OTHER INFORMATION

We are involved in various claims and lawsuits incidental to the conduct of our business in the ordinary course. We carry insurance coverage in such amounts in excess of our self-insured retention as we believe to be reasonable under the circumstances and that may or may not cover any or all of our liabilities with respect to claims and lawsuits. We do not believe that the ultimate resolution of the matters pending or threatened against us at this time will have a material adverse impact on our financial position or results of operations.

Although our business and facilities are subject to federal, state, and local environmental regulation, environmental regulation does not have a material impact on our operations. We believe that our facilities are in material compliance with such laws and regulations. As owners and lessees of real property, we can be held liable for the investigation or remediation of contamination on such properties, in some circumstances without regard to whether we knew of or were responsible for such contamination. Our current expenditures with respect to environmental investigation and remediation at our facilities are minimal, although no assurance can be provided that more significant remediation may not be required in the future as a result of spills or releases of petroleum products or hazardous substances, or the discovery of previously unknown environmental conditions.

ITEM 1A. RISK FACTORS

Our operations are subject to a number of risks. When considering an investment in our securities, you should carefully read and consider these risks, together with all other information in this Quarterly Report on Form 10-Q and our other filings with the Securities and Exchange Commission, including the risk factors set forth in Part 1, “Item 1A. Risk Factors” of our Annual Report on Form 10-K for the year ended December 29, 2018. If any of the events described in the risk factors actually occur, our business, financial condition or operating results, as well as the market price of our securities, could be materially adversely affected.

ITEM 2.  UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS

Unregistered Sales of Equity Securities and Use of Proceeds

None during the quarter.

Issuer Purchases of Equity

None during the quarter.

ITEM 3.  DEFAULTS UPON SENIOR SECURITIES

None.

ITEM 4.  MINE SAFETY DISCLOSURE

Not applicable.

ITEM 5.  OTHER INFORMATION

 

None.

38


ITEM 6. EXHIBITS

 

  10.1

Employment Agreement between Sherri Baker and PGT Innovations, Inc., dated March 26, 2019 (incorporated herein by reference to Exhibit 10.1 to Current Report on Form 8-K filed with the Securities and Exchange Commission on March 26, 2019, Registration Number 001-37971)

 

 

31.1*

Certification of Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

 

 

31.2*

Certification of Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

 

 

32.1**

Certification of Chief Executive Officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

 

 

32.2**

Certification of Chief Financial Officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

 

 

101.INS*

XBRL Instance Document - The instance document does not appear in the interactive data file because its XBRL tags are embedded within the inline XBRL document

 

 

101.SCH*

XBRL Taxonomy Extension Schema

 

 

101.CAL*

XBRL Taxonomy Extension Calculation Linkbase

 

 

101.DEF*

XBRL Taxonomy Definition Linkbase

 

 

101.LAB*

XBRL Taxonomy Extension Label Linkbase

 

 

101.PRE*

XBRL Taxonomy Extension Presentation Linkbase

 

*Filed herewith.

**Furnished herewith.


39


SIGNATURE

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

 

PGT INNOVATIONS, INC.

 

(Registrant)

 

 

 

 

Date: August 1, 2019

/s/ Sherri Baker

 

Sherri Baker

 

Senior Vice President and Chief Financial Officer

 

 

40